SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM 10-K [X] ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the fiscal year ended December 28, 2002 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 Commission File No. 0-19621 APPLIANCE RECYCLING CENTERS OF AMERICA, INC. (Exact name of registrant as specified in its charter) MINNESOTA 41-1454591 (State or other jurisdiction of (I.R.S. Employer incorporation or organization) Identification No.) 7400 EXCELSIOR BOULEVARD, MINNEAPOLIS, MINNESOTA 55426-4517 (Address of principal executive offices) (Zip Code) Registrant's telephone number, including area code: 952-930-9000 Securities registered pursuant to Section 12(b) of the Act: NONE Securities registered pursuant to Section 12(g) of the Act: COMMON STOCK, WITHOUT PAR VALUE (Title of class) Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports) and (2) has been subject to such filing requirements for the past 90 days. Yes _X_ No ___ Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [ ] As of March 7, 2003, the aggregate market value of the voting stock held by nonaffiliates of the registrant, computed by reference to the average of the high and low prices on such date as reported by the OTC Bulletin Board, was $1,563,602. As of March 7, 2003, there were outstanding 2,343,890 shares of the registrant's Common Stock, without par value. DOCUMENTS INCORPORATED BY REFERENCE Portions of the registrant's definitive proxy statement dated March 21, 2003, are incorporated by reference into Part III hereof. TABLE OF CONTENTS
PAGE ---- PART I Item 1. Business .......................................................................... 3 General...................................................................... 3 Industry Background.......................................................... 3 Company Background........................................................... 4 Customers and Source of Supply............................................... 6 Company Operations........................................................... 7 Principal Product and Services............................................... 8 Sales and Marketing.......................................................... 8 Seasonality.................................................................. 8 Competition.................................................................. 9 Government Regulation........................................................ 9 Employees.................................................................... 10 Item 2. Properties.......................................................................... 10 Item 3. Legal Proceedings................................................................... 10 Item 4. Submission of Matters to a Vote of Security Holders................................. 10 PART II Item 5. Market for the Company's Common Equity and Related Shareholder Matters.............. 11 Item 6. Selected Financial Data............................................................. 12 Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations............................................................... 13 Item 7A. Quantitative and Qualitative Disclosure About Market Risk........................... 22 Item 8. Financial Statements and Supplementary Data......................................... 23 Item 9. Changes in and Disagreements With Accountants on Accounting and Financial Disclosure................................................................ 36 PART III Item 10. Directors and Executive Officers of the Company..................................... 36 Item 11. Executive Compensation.............................................................. 36 Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters................................................................. 36 Item 13. Certain Relationships and Related Transactions...................................... 36 Item 14. Controls and Procedures............................................................. 36 PART IV Item 15. Exhibits, Financial Statement Schedules and Reports on Form 8-K..................... 37 SIGNATURES ............................................................................. 39 INDEX TO EXHIBITS ............................................................................. 40
2 PART I ITEM 1. BUSINESS GENERAL Appliance Recycling Centers of America, Inc., together with its operating subsidiaries ("ARCA" or the "Company"), is a leading provider of reverse logistics, energy efficiency and appliance recycling services for appliance manufacturers and retailers, utility companies, waste management businesses, vending machine companies, property managers, local governments and the general public. The Company generates revenues from the retail sale of appliances through a chain of Company-owned retail stores under the name ApplianceSmart(R), fees charged for the collection and environmentally sound recycling of unwanted appliances, and sales of byproduct materials generated from processed appliances. The Company was incorporated in Minnesota in 1983, although through its predecessors it commenced the appliance retail and recycling business in 1976. The Company's principal office is located at 7400 Excelsior Boulevard, Minneapolis, Minnesota 55426-4517. References herein to the Company include its operating subsidiaries. (See Exhibit 21.1.) INDUSTRY BACKGROUND There are more than 500 million major household appliances, such as refrigerators, freezers, ranges, dishwashers, microwaves, washers, dryers, room air conditioners, water heaters and dehumidifiers, currently in use in the United States. It is estimated by the Steel Recycling Institute that in 2001, 39 million major household appliances were taken out of use in the United States. The disposal of these appliances is a serious problem as a result of a number of factors including: (i) decreasing landfill capacity in many parts of the country; (ii) the inability of incinerators, composting facilities and other landfill alternatives to process appliances; and (iii) the presence in appliances of certain hazardous and other environmentally harmful materials that require special processing. Legislation affecting appliance disposal has been adopted in more than 30 states. This legislation includes landfill restrictions, disposal bans, advance disposal fees and other types of regulations. As a result, appliances must be dealt with outside the ordinary municipal solid waste system. Landfill restrictions arise in part because some appliance components contain certain hazardous and other environmentally harmful materials, including polychlorinated biphenyls (PCBs), mercury, refrigerants such as chlorofluorocarbons (CFCs) and sulfur dioxide, and oils. PCBs are suspected as carcinogens, are resistant to degradation when deposited in landfills and can cause groundwater contamination. The production of PCBs was banned by the EPA in 1979, although businesses were allowed to continue using remaining inventories of components that contained PCBs. Mercury is toxic to humans and can enter the body through inhalation, skin absorption or ingestion, and it vaporizes at high temperatures, forming extremely toxic fumes. CFCs are believed to cause long-term damage to the earth's stratospheric ozone layer and may contribute to global warming when released into the atmosphere. The 1990 Amendments to the Clean Air Act prohibit the venting of CFCs and since July 1, 1992 have required the recovery of CFC refrigerants during the service, repair and disposal of appliances. See "Government Regulation" below. In addition to these solid waste management and environmental issues, utility companies, motivated by economic and environmental factors to control energy consumption, sponsor various programs to encourage and assist residential consumers to conserve energy, including programs for turning in surplus, energy-inefficient appliances. Many residential consumers own and operate room air conditioners, freezers or 3 more than one refrigerator, contributing significantly to residential energy use and peak energy demand. In addition, many of the refrigerators manufactured in the 1960s and early 1970s consume up to 1,750 kilowatt-hours of electricity each year. The 1987 National Appliance Energy Conservation Act requires that new refrigerators use less than half of the energy as refrigerators built twelve years ago. As more efficient appliances become available, utility companies have begun to encourage the use of newer models and the disposal of older, less efficient models. The Federal Energy Policy Act of 1992 gives individual states the option of deregulating their electric utility industry. The potential of deregulation has caused uncertainty about the future and form of energy conservation programs sponsored by electric utilities. The Company believes, however, that energy conservation and efficiency programs will remain a long-term component of the nation's electric utility industry. See "Government Regulation" below. COMPANY BACKGROUND The Company began business in 1976 as a retailer of reconditioned appliances. Initially, the Company contracted with national and regional retailers of appliances such as Sears, Roebuck & Company, Inc. ("Sears") and Montgomery Ward & Co. ("Montgomery Ward") to collect major appliances in Minneapolis/Saint Paul and two other metropolitan areas. As part of their new appliance sales efforts, these retailers arranged for the removal of old appliances from consumers' residences. The Company collected old appliances on behalf of its customers, reconditioned and sold suitable used appliances through its own retail stores and sold the remaining appliances to scrap metal processors. In the late 1980s, in response to stricter environmental protection laws, the Company developed and marketed programs to process and dispose of appliances in an environmentally sound manner. These programs were offered to new appliance manufacturers and retailers, waste management companies, property management companies and the general public. See "Customers and Source of Supply" below. In 1989, the Company expanded its appliance recycling concept to the electric utility industry when it established an appliance processing center in Milwaukee, Wisconsin, pursuant to a contract with a utility company. From 1989 to 1994, the Company focused its resources on the expansion of its business with electric utility companies. During this time period the Company opened nine centers throughout the U.S. and Canada, primarily serving seventeen electric utility customers. The Company's electric utility business has been negatively impacted by the potential of electric utility industry deregulation. The potential of deregulation has caused electric utilities to decrease their sponsorship of energy conservation programs such as the one the Company offers. During fiscal year 2002, there were two major electric utility customers. Southern California Edison Company ("Edison") accounted for approximately 13% or $5.9 million of the Company's total revenues and the California Public Utilities Commission accounted for approximately 12% or $5.4 million of the Company's total revenues. Plans for a 2003 statewide recycling program that would be administered by Edison are currently being reviewed by California regulatory authorities. In October 2000, the Company signed a contract with Edison to implement a recycling program ("Summer Initiative") in the service areas of Pacific Gas & Electric (the San Francisco Bay area) and San Diego Gas & Electric. This contract was in accordance with a ruling issued by the California Public Utilities Commission ("CPUC"). Under this contract, the Company recycled approximately 36,000 units. The Company began the Summer Initiative in September of 2000 which was completed in the third quarter of 2001. The Company was responsible for advertising the Summer Initiative. 4 In June 2001, the Company began the Appliance Early Retirement and Recycling Program for refrigerators, freezers and air conditioners that operated in San Diego and surrounding areas, a six county region in California's Central Valley, including the cities of Fresno and Stockton and the seven county Bay Area, including San Francisco. The program was completed in August 2002. The Company was responsible for advertising the program. The Company also is aggressively pursuing new and potentially significant appliance recycling programs in other states, reflecting growing national interest in residential energy conservation programs. Nevertheless, the Company's ability to project recycling revenue for 2003 continues to be limited. In response to the decrease in demand for services from electric utilities, the Company increased its marketing of services to appliance manufacturers and retailers, waste management companies and property management companies. The Company also had increased its focus on the sale of used/refurbished appliances. In 1995, under the name Encore(R) Recycled Appliances, the Company began operating a chain of Company-owned retail stores. In 1998, the Company began using the name ApplianceSmart(R) for its retail stores. The retail stores now offer special buy appliances to value-conscious individuals and property managers. A developing market for the Company is in providing fully integrated reverse logistics services-- the handling of product that does not fit into a company's normal distribution channels--for appliance manufacturers and retailers. Manufacturers traditionally disposed of these "special buy" appliances, including manufacturer closeouts, factory over-runs, floor samples, returned or exchanged items, and scratch and dent appliances, through their small dealer network. Large retailers have not wanted to handle these types of appliances because the merchandise is often out of carton, requiring special handling and pricing. In addition, this product often requires some repair or recycling; a function major retailers are unwilling or unable to perform. As small dealers are struggling to compete with large appliance chains (the top 10 retailers control 80 percent of the appliance sales market), manufacturers are seeing their traditional channel for these distressed appliances shrink. It is anticipated that small appliance retailers will also be negatively affected by manufacturers' direct sale of appliances to consumers via the Internet. In 1997, the Company entered into pilot program agreements with Whirlpool Corporation, the nation's largest manufacturer of major household appliances, to develop a program for handling Whirlpool's returned appliances and new appliances that cannot be handled through the manufacturer's normal distribution channels. Through a subsequent 1998 contract with Whirlpool, the Company purchases these appliances from Whirlpool's distribution centers serving the Midwest and certain western states. This merchandise, which includes manufacturer closeouts, factory over-runs, floor samples, returned or exchanged items, and scratch and dent appliances, is sold through the Company's network of ApplianceSmart retail stores. ApplianceSmart is an authorized factory outlet for Whirlpool, and specializes in the Whirlpool, KitchenAid and Roper brands. With an increased supply of product, the Company began to focus on opening larger factory outlet facilities to offer consumers a wider selection of appliances and began to close its smaller stores. The Company has also decided not to expand its used/refurbished appliance business. In the latter part of 1998, the Company scaled back its agreement with Whirlpool to a level consistent with its financial resources and purchased inventory mainly from Whirlpool's Ohio distribution center. The Whirlpool agreement for 2003 does not provide for any required or minimum number of units to be offered for sale to the Company. The Whirlpool agreement may be terminated by either party upon thirty (30) days prior written notice. In addition, the Company has agreed to indemnify Whirlpool for certain claims, allegations or losses with respect to Whirlpool appliances sold by the Company. Currently, the Company purchases inventory mainly from Whirlpool's St. Louis, Missouri distribution center. 5 In October 2001, the Company entered into an agreement with Maytag Corporation for the acquisition of distressed appliances ("Maytag Agreement"). Under the Maytag Agreement, there are no minimum purchase requirements. The Maytag Agreement may be terminated by either party upon 60 days' written notice or may be terminated immediately if a default is not cured within ten (10) days after notice of default. In addition, the Company has agreed to indemnify Maytag for all claims, losses, liability and expenses with respect to Maytag appliances sold by the Company. The Agreement is expected to supply the Company's retail stores with a significant supply of Maytag appliances. In December 2001, the Company announced that all retail stores would be carrying a full line of Frigidaire household appliances. In January 2003, the Company announced that it had entered into a contract with GE Consumer Products to purchase from GE and sell to consumers special buy GE appliances. The Company believes purchases from these four manufacturers will provide an adequate supply of high-quality appliances for its retail outlets. There are no set number of units to be sold to the Company from any of the four manufacturers. In 2000, the Company closed a smaller store in the Minneapolis/Saint Paul market and opened a 33,000 square foot store in the Dayton, Ohio market. In January 2001, the Company opened a 24,000 square foot store in the Minneapolis/Saint Paul market. The Company opened another 42,000 square foot store in the Dayton, Ohio market in March 2001. In addition, the Company closed a smaller store and opened a 32,000 square foot store in the Columbus, Ohio market in May 2001. The Company opened a 49,000 square foot store in the Minneapolis/Saint Paul market in October 2001. In March 2002, the Company opened another 30,000 square foot store in Columbus, Ohio. In December 2002, the Company closed an under performing store in the Dayton, Ohio market. In February 2003, the Company closed a smaller store and opened a 33,000 square foot store in the Minneapolis/Saint Paul market. In March 2003, the Company closed an underperforming store in the Dayton, Ohio market. The Company currently has three recycling centers, located in Columbus, Ohio; Minneapolis, Minnesota; and Los Angeles, California. Also, the Company currently has eight retail stores: four in Minneapolis/Saint Paul, one in Los Angeles and three in Columbus. CUSTOMERS AND SOURCE OF SUPPLY The Company offers its services to entities that, as part of their operations, become responsible for disposing of large quantities of new, distressed and unwanted appliances. These entities include new appliance manufacturers and retailers, waste management businesses, vending machine companies, property management companies and utility companies. NEW APPLIANCE MANUFACTURERS AND RETAILERS. The Company began its business by offering appliance recycling programs to Sears, Montgomery Ward and other new appliance retailers by collecting appliances from either the retailers' facilities or from their customers. Recently the Company has focused its marketing efforts on new appliance manufacturers, including Whirlpool Corporation, Maytag Corporation, Frigidaire and GE, the primary sources of products sold in the Company's stores. The Company believes its current sources for appliances are adequate to supply its retail stores and allow the Company to grow its retail sales; however there is a risk that one or more of these sources could be lost. 6 WASTE MANAGEMENT COMPANIES. The Company provides services to waste management companies and the general public for the collection and recycling of appliances for specified fees. VENDING MACHINE COMPANIES. The Company provides services to vending machine companies for the recycling of vending machines for specified fees. PROPERTY MANAGEMENT COMPANIES. The Company provides comprehensive appliance exchange and recycling services for property managers of apartment complexes as well as local housing authorities. UTILITY COMPANIES. The Company contracts with utility companies to provide comprehensive appliance recycling services tailored to the needs of the particular utility. The contracts historically have had terms of one to four years, with provisions for renewal at the option of the utility company. Under some contracts the utility retains the Company to manage all aspects of its appliance recycling program, while under other contracts the Company provides only specified services. Pricing for the Company's services is on a per-appliance basis and depends upon several factors, including the total number of appliances processed, the length of the contract term and the specific services selected by the utility. Contracts with electric utility customers require that the Company does not recondition for resale appliances received from utility company energy conservation programs. Plans for a 2003 statewide recycling program that would be administered by a major electric utility customer are currently being reviewed by California regulatory authorities. COMPANY OPERATIONS The Company provides an integrated range of reverse logistics, energy efficiency and appliance recycling services. Appliances are acquired from a wide range of sources, including appliance manufacturers and retailers, utility companies, waste management businesses, vending machine companies, property managers, local governments and the general public. Appliances deemed suitable for sale are repaired, if necessary, before being tested and distributed to the Company's ApplianceSmart retail outlets. Every appliance is under warranty and carries a 100 percent money-back guarantee. The Company also offers consumers extended warranties, delivery, factory-trained technician service and recycling of old appliances. Appliances that do not meet quality standards for the Company's retail operations and appliances collected through utility customers' energy conservation programs are processed and recycled in an environmentally sound manner. Appliances are inspected and categorized according to the types of hazardous materials they may contain, and processed according to all applicable federal, state and local regulations by company-trained technicians. When processing at the Company's recycling center is complete and the appliances are free of all environmentally hazardous substances, the appliances are delivered to a local metal processing facility for shredding. The shredded materials are then sold to steel mini-mills or other metal recovery facilities for reuse. Management believes that the uncertainties in the electric utility industry regarding deregulation will persist at least through 2003. The reaction to deregulation among states and utilities has been varied. The Company believes, however, that energy conservation and efficiency programs will remain a long-term component of the nation's electric utility industry. In 2002, the Company focused on a carefully managed growth plan of opening showroom outlet stores, located in heavily trafficked, conveniently located retail malls. The Company believes that the growth of its retail business in the near future will likely occur primarily through the expansion of revenues from the Company's current and proposed retail stores. 7 PRINCIPAL PRODUCTS AND SERVICES The Company generates revenues from three sources: retailing, recycling and byproduct. The table below reflects the percentage of total revenues from each source. See also "Management's Discussion and Analysis of Financial Condition and Results of Operations." Revenues: 2002 2001 2000 - --------- ---- ---- ---- Retail 65.4% 50.3% 57.6% Recycling 32.0% 46.8% 37.9% Byproduct 2.6% 2.9% 4.5% ----- ----- ----- 100.0% 100.0% 100.0% ===== ===== ===== Although the Company has two main sources of revenues, management believes that the Company has only one operating segment. That is, even though certain separate financial information by retail store or retail store and recycling center is available to management, the Company is managed as a single unit. Specifically, the Company does not measure profit or loss or maintain asset information separately for its revenue sources. Recycling and byproduct revenues are the result of both retail revenues and recycling contracts. Retail includes the free removal and recycling of the customer's existing appliance. Recycling includes the recycling of appliances per a contract or agreement. SALES AND MARKETING The Company uses various means to promote awareness of its products and services and believes it is recognized as a leader in the retailing of appliances on a reverse logistics basis and in the recycling industry. ApplianceSmart's outlet store concept includes establishing large factory showrooms in convenient metropolitan locations to offer consumers a selection of hundreds of appliances. In keeping with ApplianceSmart's branding, both the exterior and interior of ApplianceSmart's stores display Whirlpool, Maytag, Frigidaire and GE signage along with custom-designed ApplianceSmart materials. In every market, the Company actively promotes its stores through various forms of print advertising, including daily classified ads in major newspapers, telephone yellow pages ads and direct mail. In addition, the Company uses radio and television advertisements in some markets, along with other types of promotions. Through the Company's website at www.ApplianceSmart.com, consumers can also access appliance-specific and general Company information. SEASONALITY The Company experiences seasonal fluctuations in operating results, with revenues generally higher during the second and third calendar quarters than in the first and fourth calendar quarters. The lower levels in the first and fourth quarters reflect consumer purchasing cycles, which result in lower sales of major household appliances during such quarters and corresponding reductions in the demand for appliance recycling services. Furthermore, utility companies that sponsor appliance turn-in programs generally reduce their promotional efforts for such programs during the first and fourth calendar quarters. The Company expects that it will continue to experience lower revenues in the first and fourth quarters of future years as compared to the second and third quarters of such years. 8 COMPETITION Competition for the Company's retail stores comes from new appliance manufacturers and retailers and other special buy retailers. Each retail location will compete not only with local and national chains of new appliance retailers, many of whom have been in business longer than the Company and may have significantly greater assets than the Company, but will also compete with numerous independently owned retailers of new and special buy appliances. Many factors, including existing and proposed governmental regulation, may affect competition in the waste management and environmental services industry. The Company generally competes with two or three other companies which are based in the geographic area to be served under appliance recycling contracts and which generally offer only some of the services provided by the Company. The Company expects its primary competition for appliance recycling contracts with existing or new customers to come from entrepreneurs entering the appliance recycling business, energy management consultants, current recycling companies, major waste hauling companies and scrap metal processors. In addition, customers such as utility companies and local governments may operate appliance recycling programs internally rather than contracting with the Company or other third parties. There can be no assurance that the Company will be able to compete profitably in any of its chosen markets. GOVERNMENT REGULATION The business of recycling major appliances is subject to certain governmental laws and regulations. These laws and regulations include landfill disposal restrictions, hazardous waste management requirements and air quality standards, as well as special permit and license conditions for the recycling of appliances. In some instances, there are bonding, insurance and other conditions for bidding on appliance recycling contracts. The Company's appliance recycling centers are subject to various federal, state and local laws, regulations and licensing requirements relating to the collection, processing and recycling of household appliances. Requirements for registrations, permits and licenses vary among the Company's market areas. The Company's centers are registered with the EPA as hazardous waste generators and are licensed, where required, by appropriate state and local authorities. The Company has agreements with approved and licensed hazardous waste companies for transportation and disposal of PCBs from its centers. The 1990 Amendments to the Clean Air Act provide for the phaseout of the production of CFCs over a period of years. Effective July 1, 1992, the act prohibited the venting of CFCs in the course of maintaining, servicing, repairing or disposing of an appliance. The act also requires the recovery of CFC refrigerants from appliances prior to their disposal or delivery for recycling. In 1995, the venting of CFC substitute refrigerants was also prohibited. In 1992, Congress adopted the Energy Policy Act of 1992 to encourage energy efficiency. Requirements under this act establish, among other things, mandatory energy performance standards that affect the manufacture and sale of major household appliances. Another component of this act allows for deregulation of the nation's energy providers, including the electric utility industry. The ultimate impact of deregulation on the electric utility industry is yet unknown; therefore, there can be no assurance that the Company will be able to continue certain of its current operations in a deregulated environment. Company management believes that further government regulation of the appliance recycling industry could have a positive effect on the Company's business; however, there can be no assurance what course 9 future regulation may have. Under some circumstances, further regulation could materially increase the costs of the Company's operations and have an adverse effect on the Company's business. In addition, as is the case with all companies handling hazardous materials, under some circumstances the Company may be subject to contingent liabilities. EMPLOYEES At March 1, 2003, the Company had 230 full-time employees, approximately 49% of who were involved in the collection, transportation and processing of appliances at the Company's centers and approximately 51% of whom were in sales, administration and management. The Company has not experienced any work stoppages and believes its employee relations are good. ITEM 2. PROPERTIES The Company's executive offices are located in Minneapolis, Minnesota, in a Company-owned facility that includes approximately 11 acres of land. The building contains approximately 122,000 square feet, including 27,000 square feet of office space, 24,000 square feet of retail space and 71,000 square feet of operations and processing space. The southern California center building, which also is owned by the Company, is located in Compton, California, and consists of 46,000 square feet: 6,000 square feet of office space and 40,000 square feet of warehouse space. All properties and equipment owned by the Company currently secure outstanding loans of the Company. The Company generally leases the other facilities it operates. The Company usually attempts to negotiate lease terms for a recycling center that correspond to the term of the principal contract or contracts in connection with which the center is to be operated. The Company's recycling centers typically range in size from 25,000 to 40,000 square feet. The Company usually attempts to negotiate lease terms of two to five years for retail stores with 25,000 to 35,000 square feet. However, the retail stores may be larger depending on favorable demographics, availability and other business factors. The Company believes that the facilities and equipment at each of its centers are adequate to meet its anticipated needs for the near term and that alternate facilities will readily be available to the Company to meet its future needs. ITEM 3. LEGAL PROCEEDINGS The Company and its subsidiaries are involved in various legal proceedings arising in the normal course of business, none of which is expected to result in any material loss to the Company or any of its subsidiaries. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS The Company did not submit any matters to a vote of security holders during the last quarter of the fiscal year covered by this report. 10 PART II ITEM 5. MARKET FOR THE COMPANY'S COMMON EQUITY AND RELATED SHAREHOLDER MATTERS MARKET FOR COMMON STOCK The Common Stock trades under the symbol "ARCI." The Company's Common Stock began trading on the OTC Bulletin Board on September 8, 1998. Prior to that time, the Common Stock traded as follows: on the Nasdaq SmallCap Market from February 26, 1997 to September 7, 1998; on the Nasdaq National Market from January 8, 1993 to February 25, 1997; on the Nasdaq SmallCap Market from January 7, 1991 to January 7, 1993; and on the local over-the-counter market prior thereto. The following table sets forth, for the periods indicated, the high and low closing bid quotations for the Common Stock, as reported by the OTC Bulletin Board. High Low ---- --- 2001 First Quarter............. $ 2.38 $ 1.00 Second Quarter............ 2.80 1.13 Third Quarter............. 3.55 2.40 Fourth Quarter............ 5.70 2.75 2002 First Quarter............. $ 5.30 $ 3.70 Second Quarter............ 4.35 3.60 Third Quarter............. 3.90 2.30 Fourth Quarter............ 2.65 1.63 On March 7, 2003, the last reported sale price of the Common Stock on the OTC Bulletin Board was $1.20 per share. As of March 7, 2003, there were approximately 960 beneficial holders of the Company's Common Stock. The Company's line of credit limits the Company's ability to pay dividends. During 1999, the Company privately placed 1,050,000 unregistered shares and 138,000 warrants to purchase shares. In 2000, the Company registered 1,030,000 of such shares for resale by the holders. In February 1999, the Company sold in a private placement 1,030,000 shares of Common Stock at a price of $0.50 per share. The sale represented approximately 45% of the Common Stock outstanding after such sale. The Company paid $31,500 of the proceeds and issued warrants to purchase 83,000 shares of Common Stock at $0.50 per share, subject to adjustment, to an investment banker as a placement fee. The remaining proceeds were used to repay certain indebtedness, to purchase inventory and for other general corporate purposes. 11 In March 1999, the Company issued to a board member at that time, as payment for certain consulting services, 5,000 warrants to purchase the Company's Common Stock at $0.625 per share, the market value of the Company's stock at the date of grant. The warrants are currently exercisable and expire March 1, 2009. In April 1999, the Company issued to a vendor 50,000 warrants to purchase the Company's Common Stock at $0.625 per share. The warrants expire March 31, 2004. ITEM 6. SELECTED FINANCIAL DATA The selected financial information set forth below should be read in conjunction with "Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations" and "Item 8. Financial Statements and Supplementary Data."
Fiscal Years Ended 2002 2001 2000 1999 1998 - ---------------------------------------------------------------------------------------------------------------- (In thousands, except per share data) STATEMENT OF OPERATIONS Total revenues $ 45,720 $ 43,810 $ 21,479 $ 15,582 $ 13,612 - ---------------------------------------------------------------------------------------------------------------- Gross profit $ 15,774 $ 17,329 $ 8,921 $ 6,666 $ 3,981 - ---------------------------------------------------------------------------------------------------------------- Operating income (loss) $ 1,742 $ 4,749 $ 1,963 $ 1,139 $ (2,744) - ----------------------------------------------------------------------------------------------------------------- Net income (loss) $ 332 $ 2,646 $ 927 $ 505 $ (3,056) - ----------------------------------------------------------------------------------------------------------------- Basic earnings (loss) per common share $ 0.14 $ 1.15 $ 0.41 $ 0.24 $ (2.55) - ------------------------------------------------------------------------------------------------------------------ Diluted earnings (loss) per common share $ 0.11 $ 0.86 $ 0.32 $ 0.22 $ (2.55) - ----------------------------------------------------------------------------------------------------------------- Basic weighted average number of common shares outstanding 2,320 2,291 2,287 2,142 1,200 - ---------------------------------------------------------------------------------------------------------------- Diluted weighted average number of common - shares outstanding 3,025 3,068 2,889 2,274 1,200 - ---------------------------------------------------------------------------------------------------------------- BALANCE SHEET Working capital (deficit) $ 5,003 $ 3,188 $ 1,183 $ 545 $ (471) - ----------------------------------------------------------------------------------------------------------------- Total assets $ 20,239 $ 18,936 $ 12,651 $ 9,517 $ 8,843 - ---------------------------------------------------------------------------------------------------------------- Long-term liabilities $ 5,797 $ 4,348 $ 4,431 $ 4,831 $ 4,965 - ---------------------------------------------------------------------------------------------------------------- Shareholders' equity $ 5,737 $ 5,397 $ 2,751 $ 1,809 $ 816 - ----------------------------------------------------------------------------------------------------------------
12 QUARTERLY FINANCIAL DATA The following table sets forth certain unaudited quarterly financial data for the eight quarters ended December 28, 2002. In the Company's opinion, the unaudited information set forth below has been prepared on the same basis as the audited information and includes all adjustments necessary to present fairly the information set forth herein. The operating results for any quarter are not indicative of results for any future period. All data is in thousands except per common share data.
Fiscal 2002 - -------------------------------------------------- ----------------- --------------- --------------- --------------- 1st Quarter 2nd Quarter 3rd Quarter 4th Quarter - -------------------------------------------------- ----------------- --------------- --------------- --------------- Total revenues $ 11,699 $ 11,734 $ 13,079 $ 9,208 - -------------------------------------------------- ----------------- --------------- --------------- --------------- Net income (loss) $ 238 $ 537 $ 274 $ (717) - -------------------------------------------------- ----------------- --------------- --------------- --------------- Basic income (loss) per common share $ 0.10 $ 0.23 $ 0.12 $ (0.31) - -------------------------------------------------- ----------------- --------------- --------------- --------------- Diluted income (loss) per common share $ 0.07 $ 0.16 $ 0.09 $ (0.31) - -------------------------------------------------- ----------------- --------------- --------------- --------------- Basic weighted average number of common shares outstanding 2,311 2,320 2,324 2,324 - -------------------------------------------------- ----------------- --------------- --------------- --------------- Diluted weighted average number of common shares outstanding 3,310 3,291 3,176 2,324 - -------------------------------------------------- ----------------- --------------- --------------- --------------- Fiscal 2001 - -------------------------------------------------- ----------------- --------------- --------------- --------------- 1st Quarter 2nd Quarter 3rd Quarter 4th Quarter - -------------------------------------------------- ----------------- --------------- --------------- --------------- Total revenues $ 7,764 $ 10,095 $ 13,645 $ 12,306 - -------------------------------------------------- ----------------- --------------- --------------- --------------- Net income $ 316 $ 393 $ 1,577 $ 360 - -------------------------------------------------- ----------------- --------------- --------------- --------------- Basic income per common share $ 0.14 $ 0.17 $ 0.69 $ 0.16 - -------------------------------------------------- ----------------- --------------- --------------- --------------- Diluted income per common share $ 0.11 $ 0.13 $ 0.50 $ 0.11 - -------------------------------------------------- ----------------- --------------- --------------- --------------- Basic weighted average number of common shares outstanding 2,287 2,287 2,292 2,297 - -------------------------------------------------- ----------------- --------------- --------------- --------------- Diluted weighted average number of common shares outstanding 2,863 2,957 3,147 3,307 - -------------------------------------------------- ----------------- --------------- --------------- ---------------
ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS FOR THE FISCAL YEARS 2002, 2001 AND 2000 OVERVIEW The Company's 2002 fiscal year (2002) ended December 28, 2002, its 2001 fiscal year (2001) ended December 29, 2001 and its 2000 fiscal year (2000) ended December 30, 2000. The Company generates revenues from three sources: retail, recycling and byproduct. Retail revenues are sales of appliances, warranty and service revenue and delivery fees. Recycling revenues are fees charged for the disposal of appliances. Byproduct revenues are sales of scrap metal and reclaimed chlorofluorocarbons ("CFCs") generated from processed appliances. The Company experiences seasonal fluctuations in operating results, with revenues generally higher during the second and third calendar quarters than in the first and fourth quarters. The lower levels in the first and fourth quarters reflect consumer purchasing cycles, which result in lower demand for appliances and recycling services. In 2002, the Company focused on a carefully managed growth plan of opening large showroom outlet stores, located in heavily trafficked, conveniently located retail malls. During 2002, the Company opened one retail store in the Columbus, Ohio market. The Company also closed an underperforming retail store in the Dayton, Ohio market. Retail revenues accounted for 65.4% of total revenues in 2002. 13 CRITICAL ACCOUNTING POLICIES The Company's significant accounting policies are summarized in the footnotes to the financial statements. Some of the most critical policies are also discussed below. REVENUE RECOGNITION: The Company recognizes revenue from appliance sales in the period the appliances are sold. Revenue from appliance recycling is recognized when a unit is collected and processed. Byproduct revenue is recognized upon shipment. The Company defers revenue under certain appliance extended warranty arrangements it services and recognizes the revenue over the related terms of the warranty contracts. On extended warranty arrangements sold by the Company but serviced by others for a fixed portion of the warranty sales price, the Company recognizes revenue for the net amount retained at the time of sale. Shipping and handling charges to customers are included in the revenues. Shipping and handling costs incurred by the Company are included in cost of revenues. PRODUCT WARRANTY: The Company provides a warranty for the replacement or repair of certain defective units. The Company's standard warranty policy requires the Company to repair or replace certain defective units at no cost to its customers. The Company estimates the costs that may be incurred under its warranty and records a liability in the amount of such costs at the time product revenue is recognized. Factors that affect the Company's warranty liability for covered units include the number of units sold, historical and anticipated rates of warranty claims on these units, and the cost of these claims. The Company periodically assesses the adequacy of its recorded warranty liabilities and adjusts the amounts as necessary. The Company believes the warranty liability of $82,000 is adequate. TRADE RECEIVABLES: Trade receivables are carried at original invoice amount less an estimate made for doubtful receivables based on a review of all outstanding amounts on a monthly basis. Management determines the allowance for doubtful accounts by regularly evaluating individual customer receivables and considering a customer's financial condition, credit history, and current economic conditions. Trade receivables are written off when deemed uncollectible. Recoveries of trade receivables previously written off are recorded when received. A trade receivable is considered to be past due if any portion of the receivable balance is outstanding for more than 90 days. The reserve for doubtful accounts of $26,000 should be adequate for any exposure to loss in the Company's December 28, 2002 accounts receivable. INVENTORIES: Inventories, consisting principally of appliances, are stated at the lower of cost, first-in, first-out (FIFO), or market. The Company provides estimated reserves for the realizability of its appliance inventories, including adjustments to market, based on various factors including the age of such inventory and management's assessment of the need for such allowances. Management looks at historical inventory agings and margin analysis in determining its reserve estimate. The Company believes the reserve of $548,000 is adequate. PROPERTY AND EQUIPMENT: Depreciation is computed using straight-line and accelerated methods over the following estimated useful lives: Years Buildings and improvements 18 - 30 Equipment 3 - 8 The Company did not identify any items that were impaired as of December 28, 2002. 14 INCOME TAXES: Deferred taxes are provided on an asset and liability method whereby deferred tax assets are recognized for deductible temporary differences and operating loss and tax credit carryforwards, and deferred tax liabilities are recognized for taxable temporary differences. Temporary differences are the differences between the reported amounts of assets and liabilities and their tax basis. Deferred tax assets are reduced by a valuation allowance when, in the opinion of management, it is more likely than not that some portion or all of the deferred tax assets will not be realized. Deferred tax assets and liabilities are adjusted for the effects of changes in tax laws and rates on the date of enactment. Realization of deferred tax assets is dependent upon sufficient future taxable income during the periods when deductible temporary differences and carryforwards are expected to be available to reduce taxable income. The valuation allowance at December 28, 2002 principally relates to net operating loss and tax credit carryforwards whose use is limited under Section 382 of the Internal Revenue Code. STOCK-BASED COMPENSATION: The Company regularly grants options to its employees under various plans as described in Note 8 to the financial statements. As permitted under accounting principles generally accepted in the United States of America, these grants are accounted for following APB Opinion No. 25 and related interpretations. Accordingly, compensation cost would be recognized for those grants whose exercise price is less than the fair market value of the stock on the date of grant. There was no compensation expense recorded for employee grants for the fiscal years of 2002, 2001 and 2000. The Company also grants options and warrants to nonemployees for goods and services and in conjunction with certain agreements. These grants are accounted for under FASB Statement No. 123 based on the grant date fair values. RECENTLY ISSUED ACCOUNTING PRONOUNCEMENTS In June 2002, the Financial Accounting Standards Board ("FASB") issued Statement No. 146, ACCOUNTING FOR COSTS ASSOCIATED WITH EXIT OR DISPOSAL ACTIVITIES. This statement requires the recognition of a liability for a cost associated with an exit or disposal activity when the liability is incurred versus the date the Company commits to an exit plan. In addition, this statement states the liability should be initially measured at fair value. The statement is effective for exit or disposal activities that are initiated after December 31, 2002. The Company does not believe that the adoption of this pronouncement will have a material effect on its consolidated financial statements. In January 2003, the FASB issued Statement No. 148, ACCOUNTING FOR STOCK-BASED COMPENSATION - TRANSITION AND DISCLOSURE. This statement provides alternative methods of transition for a voluntary change to the fair value-based method of accounting for stock-based employee compensation. In addition, this statement also amends the disclosure requirements of SFAS No. 123 to require more prominent and frequent disclosures in the financial statements about the effects of stock-based compensation. The transitional guidance and annual disclosure provisions of this statement are effective for the December 28, 2002, consolidated financial statements. The interim reporting disclosure requirements will be effective for the Company's March 29, 2003, 10-Q. Because the Company continues to account for employee stock-based compensation under APB Opinion No. 25, the transitional guidance of Statement No. 148 had no effect on the Company's consolidated financial statements. However, the December 28, 2002, consolidated financial statements have incorporated the enhanced disclosure requirements of Statement No. 148. In January 2003, the FASB issued Interpretation No. 45 ("FIN 45"), GUARANTOR'S ACCOUNTING AND DISCLOSURE REQUIREMENTS FOR GUARANTEES, INCLUDING INDIRECT GUARANTEES OF INDEBTEDNESS OF OTHERS. FIN 45 clarifies that a guarantor is required to recognize, at the inception of a guarantee, a liability for the fair value of the obligation undertaken in issuing certain guarantees. It also elaborates on the disclosures in FASB Statement No. 5, ACCOUNTING FOR CONTINGENCIES, which are to be made by a guarantor in its interim 15 and annual financial statements about its obligations under certain guarantees that it has issued, even when the likelihood of making any payments under the guarantees is remote. The December 28, 2002, consolidated financial statements have incorporated the enhanced disclosure requirements of FIN 45, as presented in Note 1 to the financial statements under the caption "Product warranty." In January 2003, the FASB issued Interpretation No. 46 ("FIN 46"), CONSOLIDATION OF VARIABLE INTEREST ENTITIES. This interpretation establishes standards for identifying a variable interest entity and for determining under what circumstances a variable interest entity should be consolidated with its primary beneficiary. Until now, a company generally has included another entity in its consolidated financial statements only if it controlled the entity through voting interests. FIN 46 changes that by requiring a variable interest entity to be consolidated by a company if that company is subject to a majority of the risk of loss from the variable interest entity's activities or is entitled to receive a majority of the entity's residual returns or both. The disclosure requirements of FIN 46 currently apply to the Company and the balance of the requirements will apply to the Company as of the 3rd Quarter of 2003. The Company does not believe that the adoption of this pronouncement will have a material effect on its consolidated financial statements. REVENUES The Company's total revenues for 2002 were $45,720,000 compared to $43,810,000 in 2001. Retail revenues increased to $29,893,000 in 2002 from $22,037,000 in 2001, an increase of 35.6%. Same-store sales for 2002 (a sales comparison of five stores open the full year in both 2002 and 2001) increased 12%. The increase in retail revenues was primarily due to an increase in sales of new in the box product due to additional purchases of new product and an increase in special buy sales as a result of operating three additional stores during 2002 compared to the same period in the previous year. Special buy appliances include manufacturer closeouts, factory over-runs, floor samples, returned or exchanged items and scratch and dent appliances. The Company continues to purchase appliances from Whirlpool Corporation, Maytag Corporation and Frigidaire. The agreements with these manufacturers do not provide for any required or minimum number of units to be sold to the Company. In October 2001, the Company entered into an agreement with Maytag Corporation for the acquisition of distressed appliances ("Maytag Agreement"). Under the Maytag Agreement, there are no minimum purchase requirements. The Maytag Agreement may be terminated by either party upon 60 days' written notice or may be terminated immediately if a default is not cured within ten (10) days after notice of default. In addition, the Company has agreed to indemnify Maytag for all claims, losses, product liability and expenses with respect to Maytag appliances sold by the Company. In December 2001, the Company announced that it will be purchasing appliances from Frigidaire. There are no minimum purchase requirements. In January 2003, the Company announced that it had entered into a contract with GE Consumer Products to purchase from GE and sell to consumers special buy GE appliances. There are no minimum purchase requirements. The Company believes purchases from these four manufacturers will provide an adequate supply of high-quality appliances for its retail outlets; however there is a risk that one or more of these sources could be lost. The Company operated nine retail stores at the end of the current fiscal year and at the end of the previous fiscal year. During the first quarter of 2001, the Company opened a 24,000 square foot store in 16 the Minneapolis/Saint Paul market and a 42,000 square foot store in the Dayton, Ohio market. In the second quarter of 2001, the Company closed a smaller store and opened a 32,000 square foot store in the Columbus, Ohio market. In the fourth quarter of 2001, the Company opened a 49,000 square foot store in the Minneapolis/Saint Paul market. In March 2002, the Company opened a 30,000 square foot store in the Columbus, Ohio market. In December 2002, the Company closed an underperforming store in the Dayton, Ohio market. In February 2003, the Company closed a smaller store and opened a 33,000 square foot store in the Minneapolis/Saint Paul market. In March 2003, the Company closed an underperforming store in the Dayton, Ohio market. Recycling revenues decreased to $14,625,000 in 2002 from $20,506,000 in 2001. The decrease was primarily due to an overall decrease in total recycling volumes from all the various recycling contracts in California. Southern California Edison Company ("Edison") accounted for approximately 13% of the Company's total revenues for 2002 and 29% for 2001. In the first quarter of 2002, the Company recycled appliances for Edison under an extension of Edison's 2001 Residential Recycling Program. In July 2002, the Company signed a contract in support of California's Statewide Residential Recycling Program for 2002 to be administered by Edison. This contract was effective April 1, 2002 and ended December 31, 2002. Recycling services for this statewide program included customers of Edison, Pacific Gas and Electric ("PG&E") and San Diego Gas and Electric ("SDG&E"). The Company was responsible for advertising in the PG&E and SDG&E areas only. Edison was responsible for advertising in the Edison area. Plans for a 2003 statewide recycling program that would be administered by Edison are currently being reviewed by California regulatory authorities. The Company is also aggressively pursuing new and potentially significant appliance recycling programs in other states. Nevertheless, the Company's ability to project recycling revenue for 2003 continues to be limited. In June 2001, the Company signed a contract ("the Appliance Early Retirement and Recycling Program") with the California Public Utilities Commission ("CPUC") to operate a refrigerator/freezer/room air conditioner recycling program in San Diego and surrounding areas; a six-county region in California's Central Valley, including the cities of Fresno and Stockton; and the seven-county Bay Area, including the city of San Francisco. The Company started taking customer orders for the Appliance Early Retirement and Recycling Program in San Diego in June 2001. The CPUC budgeted $14 million to fund the recycling program. The budget allocation included $50 incentive payments to participants for refrigerators and freezers and $25 incentive payments for room air conditioners. The program was completed August 31, 2002. The CPUC accounted for approximately 12% of the Company's total revenues in 2002 and 9% in 2001. Byproduct revenues decreased to $1,202,000 in 2002 from $1,267,000 in 2001. The decrease was primarily due to a decrease in the volume and price of CFCs offset by an increase in scrap metal revenues. The Company's total revenues for 2001 were $43,810,000 compared to $21,479,000 in 2000. Retail revenues increased to $22,037,000 in 2001 from $12,379,000 in 2000, an increase of 78.0%. The increase in retail revenues was primarily due to an increase in special buy appliance sales offset by a slight decrease in reconditioned appliance sales. Same-store retail sales for 2001 increased 25% (a sales comparison of four stores open for full years in both 2001 and 2000). The increase in special buy appliance sales was primarily due to three additional stores operating in 2001. The Company purchased a majority of the special buy appliances sold from Whirlpool Corporation. The Company operated nine retail stores at the end of 2001 compared to six retail stores at the end of 2000. However, during the second quarter of 2000, the Company closed a smaller store in the Minneapolis/Saint Paul market and opened a 33,000 square foot store in the Dayton, Ohio market. 17 Recycling revenues increased to $20,506,000 in 2001 from $8,140,000 in 2000. The increase was primarily due to increases in refrigerator recycling volumes principally related to both of the contracts with Edison. Edison accounted for approximately 29% of the Company's total revenues for 2001 and 30% for 2000. In June 2000, the Company signed a two-year contract with Edison to continue its refrigerator recycling program through December 30, 2001. The two-year contract did not provide for a minimum number of refrigerators to be recycled in either 2000 or 2001. The Company recycled approximately 36,000 units in 2000 and approximately 50,000 units in 2001. The timing and amount of revenues was dependent on advertising by Edison. The Company had another contract with Edison, ("Summer Initiative"), a recycling program in the service areas of Pacific Gas & Electric (the San Francisco Bay area) and San Diego Gas & Electric. Under this contract, the Company recycled approximately 36,000 units. The Company began the Summer Initiative in September of 2000 and it was completed in the third quarter of 2001. The Company was responsible for advertising the Summer Initiative. Byproduct revenues increased to $1,267,000 in 2001 from $960,000 in 2000. The increase was primarily due to an increase in the volume of CFCs and scrap revenue resulting from the increased volume of Edison contracts. GROSS PROFIT The Company's overall gross profit decreased to 34.5% in 2002 from 39.6% in 2001. The decrease was primarily due to lower recycling revenues and higher recycling costs related to the recycling programs offset by slightly improved gross margins in sales of special buy appliances. Gross profit as a percentage of total revenues for future periods can be affected favorably or unfavorably by numerous factors included the mix of retail products sold during the period, the volume of appliances recycled from the expected Statewide contract and the price and volume of byproduct revenues. The Company expects gross profit percentages to decrease slightly as retail revenues continue to become a higher percentage of total revenues. The Company's overall gross profit decreased slightly to 39.6% in 2001 from 41.5% in 2000. The decrease was primarily due to higher sales of special buy appliances that have a lower margin than reconditioned appliances, offset by higher recycling revenues from the initial Edison contract and the Summer Initiative contract without a corresponding increase in expenses. SELLING, GENERAL AND ADMINISTRATIVE EXPENSES Selling, general and administrative expenses were 30.7% of total revenues in 2002 compared to 28.7% in 2001. Selling, general and administrative expenses increased to $14,032,000 in 2002 from $12,580,000 in 2001, an 11.5% increase. Selling expenses increased to $8,007,000 in 2002 from $5,959,000 in 2001. The increase was primarily due to the expenses of opening an additional retail store during 2002 and operating three additional stores in 2002 compared to the previous year, which also increased advertising by $273,000 and commissions by $201,000. General and administrative expenses decreased to $6,025,000 in 2002 from $6,621,000 in 2001. The decrease was primarily due to a decrease in administrative costs as a result of an overall decrease in recycling volumes and a decrease in bad debt expense. Selling, general and administrative expenses were 28.7% of total revenues in 2001 compared to 32.4% in 2000. Selling, general and administrative expenses increased to $12,580,000 in 2001 from $6,958,000 in 2000, an 80.8% increase. Selling expenses increased to $5,959,000 in 2001 from $2,858,000 in 2000. The increase was primarily due to opening three additional retail stores during 2001 which 18 increased advertising by $598,000 and commission by $271,000. General and administrative expenses increased to $6,621,000 in 2001 from $4,100,000 in 2000. The increase was primarily due to an increase in personnel costs as a result of Company growth and an increase in bad debt expense. INTEREST EXPENSE Interest expense increased to $1,236,000 in 2002 from $1,074,000 in 2001. The increase was primarily due to a one-time write-off of deferred financing fees and debt discount related to a pay down of long-term debt and a higher effective interest rate as a result of a higher minimum interest amount on the line of credit offset by a lower average borrowed amount. Interest expense increased to $1,074,000 in 2001 from $841,000 in 2000. The increase was primarily due to a higher average borrowed amount in 2001 compared to 2000 offset by a decrease in the effective interest rate on the line of credit. INCOME TAXES AND NET OPERATING LOSSES The Company recorded a provision for income taxes of $221,000 for 2002 compared to $1,117,000 in 2001. The decrease was due to less pre-tax income. A lower effective tax rate in 2001 resulted from a reduction of $370,000 in the deferred tax valuation allowance, net of effect of a net operating loss (NOL) attribute reduction during 2001 resulting from the determination that certain deferred tax assets were more likely than not to be realized. The Company has NOL carryovers of approximately $7 million at December 28, 2002, which may be available to reduce taxable income and in turn income taxes payable in future years. However, future utilization of these loss and credit carryforwards is subject to certain significant limitations under provisions of the Internal Revenue Code including limitations subject to Section 382, which relate to a 50 percent change in control over a three-year period, and are further dependent upon the Company maintaining profitable operations. The Company believes that the issuance of Common Stock during 1999 resulted in an "ownership change" under Section 382. Accordingly, the Company's ability to use net operating loss carryforwards generated prior to February 1999 may be limited to approximately $56,000 per year, or less than $1 million through 2018. As of its 2002 and 2001 year-ends, the Company had recorded cumulative valuation allowances of $2,998,000 against its net deferred tax assets due to the uncertainty of their realization. The reduction in the valuation allowance during 2001 was due to the aforementioned determination that certain deferred tax assets are more likely than not to be realized and to the effect of an NOL attribute reduction. The realization of deferred tax assets is dependent upon sufficient future taxable income during the periods when deductible temporary differences and carryforwards are expected to be available to reduce taxable income. At December 28, 2002, the remaining valuation allowance is principally due to the Section 382 limitation of its NOL's and tax credits. 19 LIQUIDITY AND CAPITAL RESOURCES At December 28, 2002, the Company had working capital of $5,003,000 compared to $3,188,000 at December 29, 2001. Cash and cash equivalents increased to $2,802,000 at December 28, 2002 from $506,000 at December 29, 2001. Net cash provided by operating activities was $3,307,000 in 2002 compared to net cash used in operating activities of $1,124,000 in 2001. The cash provided by operating activities was primarily due to a decrease in receivables, an increase in accounts payable, and net income plus non-cash expenses offset by an increase in inventories. During 2002, inventories increased by $1,568,000 principally due to more and larger stores and receivables decreased $3,246,000 principally due to the overall decrease in volume related to the California recycling contracts. Net cash used in investing activities was $498,000 in 2002 compared to $910,000 in 2001. The cash used in investing activities in 2002 was primarily related to leasehold improvements for new stores offset by the proceeds of disposal of certain equipment. The cash used in investing activities in 2001 was primarily due to the continued upgrade of computer systems and the purchase of equipment related to the refrigerator recycling program. The Company did not have any material purchase commitments for assets as of December 28, 2002. Net cash used in financing activities was $513,000 in 2002 compared to net cash provided by financing activities of $2,238,000 in 2001. The cash used in financing activities was primarily due to decreased borrowings under the line of credit in 2002 and payments on long-term liabilities offset by proceeds from long-term obligations. As of December 28, 2002, the Company had a $10,000,000 line of credit with a lender. The interest rate as of December 28, 2002 was 5.50%. The amount of borrowings available under the line of credit is based on a formula using receivables and inventories. The line of credit has a stated maturity date of August 30, 2004 and provides that the lender may demand payment in full of the entire outstanding balance of the loan at any time. The line of credit is secured by substantially all the Company's assets and requires minimum monthly interest payments of $37,500 regardless of the outstanding principal balance. The lender also has an inventory repurchase agreement with Whirlpool Corporation for purchases from Whirlpool only that secures the line of credit. The line requires that the Company meet certain financial covenants, provides payment penalties for noncompliance and prepayment, limits the amount of other debt the Company can incur, limits the amount of spending on fixed assets and limits payments of dividends. The Company's unused borrowing capacity was $367,000 at December 28, 2002 and $193,000 at February 28, 2003. 20 A summary of the Company's contractual cash obligations at December 28, 2002 is as follows:
--------------------------------------------------------------------------------------------------------- CASH PAYMENTS DUE BY PERIOD - ------------------ --------------- --------------- --------------- --------------- ------------- ------------ -------------- CONTRACTUAL CASH OBLIGATIONS 2008 AND TOTAL 2003 2004 2005 2006 2007 THEREAFTER - ------------------ --------------- --------------- --------------- --------------- ------------- ------------ -------------- Long-term debt, $ 8,135,000 $ 502,000 $ 502,000 $ 546,000 $ 451,000 $448,000 $5,686,000 including interest - ------------------ --------------- --------------- --------------- --------------- ------------- ------------ -------------- Operating leases $ 6,127,000 $1,813,000 $1,529,000 $1,478,000 $ 795,000 $405,000 $107,000 - ------------------ --------------- --------------- --------------- --------------- ------------- ------------ -------------- Total $14,262,000 $2,315,000 $2,031,000 $2,024,000 $1,246,000 $853,000 $5,793,000 contractual cash obligations - ------------------ --------------- --------------- --------------- --------------- ------------- ------------ -------------- We also have a commercial commitment as described below: - ------------------------------- ----------------------------- ------------------------------ ------------------------------- OTHER COMMERCIAL TOTAL AMOUNT COMMITMENT COMMITTED OUTSTANDING AT 12/28/02 DATE OF EXPIRATION - ------------------------------- ----------------------------- ------------------------------ ------------------------------- Line of credit $10,000,000 $3,515,000 August 30, 2004 - ------------------------------- ----------------------------- ------------------------------ -------------------------------
We believe that the Company's cash balance, availability under the Company's line of credit, if needed, and anticipated cash flows from operations will be adequate to fund the Company's cash requirements for fiscal 2003. During 2000, the Company recognized a gain of $275,000 from the sale of the ApplianceSmart outlet property in Saint Paul, Minnesota and recognized the remaining deferred gain of $60,000 in 2001 when the original lease expired. The Company operated this outlet under an operating lease until February 2003. In June 2001, the Company signed a contract ("the Appliance Early Retirement and Recycling Program") with the California Public Utilities Commission ("CPUC") to operate a refrigerator/freezer/room air conditioner recycling program in San Diego and surrounding areas; a six-county region in California's Central Valley, including the cities of Fresno and Stockton; and the seven-county Bay Area, including the city of San Francisco. The Company started taking customer orders for the Appliance Early Retirement and Recycling Program in San Diego in June. The CPUC budgeted $14 million to fund the recycling program. The budget allocation included $50 incentive payments to participants for refrigerators and freezers and $25 incentive payments for room air conditioners. The program was completed August 31, 2002. In July 2002, the Company signed a contract in support of California's Statewide Residential Recycling Program for 2002 to be administered by Edison. This contract was effective April 1, 2002 and continued until December 31, 2002. Recycling services for this statewide program included customers of Edison, Pacific Gas and Electric ("PG&E") and San Diego Gas and Electric ("SDG&E"). The Company was responsible for advertising in the PG&E and SDG&E areas only. Edison was responsible for advertising in the Edison area. In September 2002, the Company refinanced its building in St. Louis Park, Minnesota and used the proceeds to pay down long-term debt. The new long-term debt is for $3,470,000. The terms include a 20 21 year amortization, a 10 year balloon and a variable interest rate based on 30-day LIBOR. The interest rate as of December 28, 2002 was 4.5191%. In December 2002, the Company refinanced its building in Compton, California. Currently, the proceeds are included in the cash and cash equivalents. The new long-term debt is for $2,000,000. The terms include a 20 year amortization, a 10 year balloon and an interest rate of 6.85%. The Company believes, based on the anticipated revenues from the expected Statewide Residential Recycling Program contract, the anticipated sales per retail store and its anticipated gross profit, that its cash balance, anticipated funds generated from operations and its current line of credit will be sufficient to finance its operations and capital expenditures through December 2003. The Company's total capital requirements for 2003 will depend upon, among other things as discussed below, the recycling volumes generated from the expected Statewide Residential Recycling Program in 2003 and the number and size of retail stores operating during the fiscal year. Currently, the Company has three centers and eight stores in operation. If revenues are lower than anticipated or expenses are higher than anticipated, the Company may require additional capital to finance operations. Sources of additional financing, if needed in the future, may include further debt financing or the sale of equity (common or preferred stock) or other securities. There can be no assurance that such additional sources of financing will be available on terms satisfactory to the Company or permitted by the Company's current lender. FORWARD-LOOKING STATEMENTS Statements contained in this annual report regarding the Company's future operations, performance and results, and anticipated liquidity discussed herein are forward-looking and therefore are subject to certain risks and uncertainties, including, but not limited to, those discussed herein. Any forward-looking information regarding the operations of the Company will be affected primarily by the Company's continued ability to purchase product from Whirlpool, Maytag, Frigidaire and GE at acceptable prices and the ability and timing of Edison to deliver units under the expected Statewide Residential Recycling Program contract, currently being reviewed by California regulatory authorities, with the Company. In addition, any forward-looking information will also be affected by the ability of individual retail stores to meet planned revenue levels, the rate of sustainable growth in the number of retail stores, the speed at which individual retail stores reach profitability, costs and expenses being realized at higher than expected levels, the Company's ability to secure an adequate supply of special buy appliances for resale and the continued availability of the Company's current line of credit. ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURE ABOUT MARKET RISK MARKET RISK AND IMPACT OF INFLATION The Company does not believe there is any significant risk related to interest rate fluctuations on the long-term debt with fixed rates. However, there is interest rate risk on the line of credit since its interest rate floats with the prime rate and on approximately $3,500,000 in long-term debt entered into in September 2002 since its interest rate is based on LIBOR. Also, the Company believes that inflation has not had a material impact on the results of operations for each of the fiscal years in the three-year period ended December 28, 2002. However, there can be no assurances that future inflation will not have an adverse impact on the Company's operating results and financial conditions. 22 ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA
Description Page ----------- ---- Independent Auditor's Report...................................................................24 Consolidated Balance Sheet as of December 28, 2002 and December 29, 2001.....................................................................25 Consolidated Statement of Operations for the three years ended December 28, 2002...................................................................26 Consolidated Statement of Shareholders' Equity for the three years ended December 28, 2002...................................................................27 Consolidated Statement of Cash Flows for the three years ended December 28, 2002...................................................................28 Notes to Consolidated Financial Statements.....................................................29
23 INDEPENDENT AUDITOR'S REPORT To the Board of Directors and Shareholders Appliance Recycling Centers of America, Inc. Minneapolis, Minnesota We have audited the accompanying consolidated balance sheet of Appliance Recycling Centers of America, Inc. and Subsidiaries as of December 28, 2002 and December 29, 2001, and the related consolidated statements of operations, shareholders' equity, and cash flows for each of the years in the three year period ended December 28, 2002. These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits in accordance with auditing standards generally accepted in the United States of America. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of Appliance Recycling Centers of America, Inc. and Subsidiaries as of December 28, 2002 and December 29, 2001, and the results of their operations and their cash flows for each of the years in the three year period ended December 28, 2002, in conformity with accounting principles generally accepted in the United States of America. McGLADREY & PULLEN, LLP Minneapolis, Minnesota February 17, 2003 24 APPLIANCE RECYCLING CENTERS OF AMERICA, INC. AND SUBSIDIARIES CONSOLIDATED BALANCE SHEET
DECEMBER 28, December 29, 2002 2001 - -------------------------------------------------------------------------------------- ASSETS (NOTE 3) CURRENT ASSETS Cash and cash equivalents $ 2,802,000 $ 506,000 Accounts receivable, net of allowances of $26,000 and $100,000, respectively (Note 9) 1,129,000 4,375,000 Inventories, net of reserves of $548,000 and $464,000, respectively 8,316,000 6,748,000 Refundable income taxes 523,000 -- Deferred income taxes (Note 7) 490,000 576,000 Other current assets 448,000 174,000 ------------ ------------ Total current assets 13,708,000 12,379,000 ------------ ------------ PROPERTY AND EQUIPMENT, at cost (Notes 2 and 4) Land 2,050,000 2,050,000 Buildings and improvements 3,945,000 3,779,000 Equipment 4,979,000 4,689,000 ------------ ------------ 10,974,000 10,518,000 Less accumulated depreciation 4,763,000 4,291,000 ------------ ------------ Net property and equipment 6,211,000 6,227,000 ------------ ------------ OTHER ASSETS 320,000 330,000 ------------ ------------ Total assets $ 20,239,000 $ 18,936,000 ============ ============ LIABILITIES AND SHAREHOLDERS' EQUITY CURRENT LIABILITIES Line of credit (Note 3) $ 3,515,000 $ 4,708,000 Current maturities of long-term obligations 259,000 401,000 Accounts payable 2,929,000 1,960,000 Accrued expenses (Note 5) 1,273,000 1,365,000 Income taxes payable 729,000 757,000 ------------ ------------ Total current liabilities 8,705,000 9,191,000 LONG-TERM OBLIGATIONS, less current maturities (Note 4) 5,424,000 4,280,000 DEFERRED INCOME TAX LIABILITIES (Note 7) 373,000 68,000 ------------ ------------ Total liabilities 14,502,000 13,539,000 ------------ ------------ COMMITMENTS (Note 6) SHAREHOLDERS' EQUITY (Notes 3 and 8) Common Stock, no par value; authorized 10,000,000 shares; issued and outstanding 2,324,000 and 2,297,000 shares in 2002 and 2001, respectively 11,368,000 11,360,000 Accumulated deficit (5,631,000) (5,963,000) ------------ ------------ Total shareholders' equity 5,737,000 5,397,000 ------------ ------------ Total liabilities and shareholders' equity $ 20,239,000 $ 18,936,000 ============ ============
See Notes to Consolidated Financial Statements. 25 APPLIANCE RECYCLING CENTERS OF AMERICA, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENT OF OPERATIONS
For the fiscal year ended - ---------------------------------------------------------------------------------------------------- DECEMBER 28, December 29, December 30, 2002 2001 2000 -------------------------------------------- REVENUES (Note 9) Retail $ 29,893,000 $ 22,037,000 $ 12,379,000 Recycling 14,625,000 20,506,000 8,140,000 Byproduct 1,202,000 1,267,000 960,000 ------------ ------------ ------------ Total revenues 45,720,000 43,810,000 21,479,000 COST OF REVENUES (Note 9) 29,946,000 26,481,000 12,558,000 ------------ ------------ ------------ Gross profit 15,774,000 17,329,000 8,921,000 SELLING, GENERAL AND ADMINISTRATIVE EXPENSES (Note 2) 14,032,000 12,580,000 6,958,000 ------------ ------------ ------------ Operating income 1,742,000 4,749,000 1,963,000 OTHER INCOME (EXPENSE) Other income 47,000 88,000 385,000 Interest expense (1,236,000) (1,074,000) (841,000) ------------ ------------ ------------ Income before provision for income taxes 553,000 3,763,000 1,507,000 PROVISION FOR INCOME TAXES (Note 7) 221,000 1,117,000 580,000 ------------ ------------ ------------ Net income $ 332,000 $ 2,646,000 $ 927,000 ============ ============ ============ BASIC EARNINGS PER COMMON SHARE $ 0.14 $ 1.15 $ 0.41 ============ ============ ============ DILUTED EARNINGS PER COMMON SHARE $ 0.11 $ 0.86 $ 0.32 ============ ============ ============ WEIGHTED AVERAGE NUMBER OF COMMON SHARES OUTSTANDING: Basic 2,320,000 2,291,000 2,287,000 ============ ============ ============ Diluted 3,025,000 3,068,000 2,889,000 ============ ============ ============
See Notes to Consolidated Financial Statements 26 APPLIANCE RECYCLING CENTERS OF AMERICA, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENT OF SHAREHOLDERS' EQUITY
Accumulated Common Stock Deficit Total ------------ ------- ----- BALANCE, JANUARY 1, 2000 $11,345,000 $(9,536,000) $1,809,000 Warrants issued to vendor (Note 8) 15,000 - 15,000 Net income - 927,000 927,000 - ------------------------------------------------------------------------------------------------------- BALANCE, DECEMBER 30, 2000 11,360,000 (8,609,000) 2,751,000 Net income - 2,646,000 2,646,000 - ------------------------------------------------------------------------------------------------------- BALANCE, DECEMBER 29, 2001 11,360,000 (5,963,000) 5,397,000 Exercise of stock options (Note 8) 8,000 - 8,000 Net income - 332,000 332,000 - ------------------------------------------------------------------------------------------------------- BALANCE, DECEMBER 28, 2002 $11,368,000 $(5,631,000) $5,737,000 =======================================================================================================
See Notes to Consolidated Financial Statements. 27 APPLIANCE RECYCLING CENTERS OF AMERICA, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENT OF CASH FLOWS
For the fiscal year ended - ------------------------------------------------------------------------------------------------------- DECEMBER 28, December 29, December 30, 2002 2001 2000 ----------------------------------------- CASH FLOWS FROM OPERATING ACTIVITIES Net income $ 332,000 $ 2,646,000 $ 927,000 Adjustments to reconcile net income to net cash provided by (used in) operating activities: Depreciation and amortization 507,000 483,000 385,000 Write-off of deferred financing fees and debt discount 258,000 -- -- (Gain) loss on sale of property and equipment 7,000 (60,000) (271,000) Accretion of long-term debt discount 46,000 43,000 39,000 Deferred income taxes 391,000 (400,000) (33,000) Change in current assets and liabilities: Receivables 3,246,000 (2,644,000) (279,000) Inventories (1,568,000) (2,515,000) (2,647,000) Other assets (238,000) (27,000) (189,000) Accounts payable and accrued expenses 877,000 1,110,000 436,000 Current Income taxes (551,000) 240,000 442,000 ----------- ----------- ----------- Net cash provided by (used in) operating activities 3,307,000 (1,124,000) (1,190,000) ----------- ----------- ----------- CASH FLOWS FROM INVESTING ACTIVITIES Purchases of property and equipment (598,000) (910,000) (609,000) Proceeds from disposals of property and equipment 100,000 -- 667,000 ----------- ----------- ----------- Net cash provided by (used in) investing activities (498,000) (910,000) 58,000 ----------- ----------- ----------- CASH FLOWS FROM FINANCING ACTIVITIES Net borrowings (payments) under line of credit (1,193,000) 2,306,000 1,514,000 Payments on long-term obligations (4,648,000) (350,000) (377,000) Proceeds from long-term obligations 5,470,000 282,000 77,000 Payments of deferred financing fees (150,000) -- -- Proceeds from issuance of common stock 8,000 -- -- ----------- ----------- ----------- Net cash provided by (used in) financing activities (513,000) 2,238,000 1,214,000 ----------- ----------- ----------- Increase in cash and cash equivalents 2,296,000 204,000 82,000 CASH AND CASH EQUIVALENTS Beginning 506,000 302,000 220,000 ----------- ----------- ----------- Ending $ 2,802,000 $ 506,000 $ 302,000 =========== =========== =========== SUPPLEMENTAL DISCLOSURES OF CASH FLOW INFORMATION Cash payments for: Interest $ 1,056,000 $ 1,031,000 $ 802,000 Income taxes, net 439,000 279,000 177,000 =========== =========== ===========
See Notes to Consolidated Financial Statements. 28 APPLIANCE RECYCLING CENTERS OF AMERICA, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS NOTE 1. NATURE OF BUSINESS AND SIGNIFICANT ACCOUNTING POLICIES NATURE OF BUSINESS: Appliance Recycling Centers of America, Inc. and subsidiaries (the "Company") are in the business of providing reverse logistics, energy conservation and recycling services for major household appliances. The Company sells appliances through a chain of Company-owned factory outlet stores under the name ApplianceSmart(R). The Company provides recycling services on a credit basis to appliance retailers, electric utilities, waste management companies and local governments. A SUMMARY OF THE COMPANY'S SIGNIFICANT ACCOUNTING POLICIES IS AS FOLLOWS: PRINCIPLES OF CONSOLIDATION: The consolidated financial statements include the accounts of Appliance Recycling Centers of America, Inc. and its subsidiaries. All significant intercompany accounts and transactions have been eliminated in consolidation. FAIR VALUE OF FINANCIAL INSTRUMENTS: The following methods and assumptions are used to estimate the fair value of each class of financial instrument: CASH EQUIVALENTS, ACCOUNTS RECEIVABLE AND ACCOUNTS PAYABLE: Due to their nature and short-term maturities, the carrying amounts approximate fair value. SHORT- AND LONG-TERM DEBT: The fair value of short- and long-term debt has been estimated based on discounted cash flows using interest rates being offered for similar debt having the same or similar remaining maturities and collateral requirements. No separate comparison of fair values versus carrying values is presented for the aforementioned financial instruments since their fair values are not significantly different than their balance sheet carrying amounts. In addition, the aggregate fair values of the financial instruments would not represent the underlying value of the Company. FISCAL YEAR: The Company uses a 52-53 week fiscal year. The Company's 2002 fiscal year (2002) ended December 28, 2002, its 2001 fiscal year (2001) ended December 29, 2001 and its 2000 fiscal year (2000) ended December 30, 2000. All such fiscal years contain 52 weeks. REVENUE RECOGNITION: The Company recognizes revenue from appliance sales in the period the appliances are sold. Revenue from appliance recycling is recognized when a unit is collected and processed. Byproduct revenue is recognized upon shipment. The Company defers revenue under certain appliance extended warranty arrangements it services and recognizes the revenue over the related terms of the warranty contracts. On extended warranty arrangements sold by the Company but serviced by others for a fixed portion of the warranty sales price, the Company recognizes revenue for the net amount retained at the time of sale. Shipping and handling charges to customers are included in the revenues. Shipping and handling costs incurred by the Company are included in cost of revenues. PRODUCT WARRANTY: The Company provides a warranty for the replacement or repair of certain defective units. The Company's standard warranty policy requires the Company to repair or replace certain defective units at no cost to its customers. The Company estimates the costs that may be incurred under its warranty and records a liability in the amount of such costs at the time product revenue is recognized. Factors that affect the Company's warranty liability for covered units include the number of units sold, historical and anticipated rates of warranty claims on these units, and the cost of these claims. The Company periodically assesses the adequacy of its recorded warranty liabilities and adjusts the amounts as necessary. Changes in the Company's warranty liability are as follows: 2002 2001 2000 - -------------------------------------------------------------------------------- Balance, beginning $187,000 $106,000 $ 57,000 Standard accrual based on units sold 203,000 301,000 197,000 Actual costs incurred (134,000) (253,000) (167,000) Periodic accrual adjustments (174,000) 33,000 19,000 -------- -------- -------- Balance, ending $ 82,000 $187,000 $106,000 ======== ======== ======== TRADE RECEIVABLES: Trade receivables are carried at original invoice amount less an estimate made for doubtful receivables based on a review of all outstanding amounts on a monthly basis. Management determines the allowance for doubtful accounts by regularly evaluating individual customer receivables and considering a customer's financial condition, credit history, and current economic conditions. Trade receivables are written off when deemed uncollectible. Recoveries of trade receivables previously written off are 29 recorded when received. A trade receivable is considered to be past due if any portion of the receivable balance is outstanding for more than 90 days. CASH AND CASH EQUIVALENTS: For purposes of reporting cash flows, the Company considers all cash and money-market funds with an initial maturity of three months or less to be cash equivalents. The Company maintains its cash in bank deposit and money-market accounts which, at times, exceed federally insured limits. The Company has not experienced any losses in such accounts. INVENTORIES: Inventories, consisting principally of appliances, are stated at the lower of cost, first-in, first-out (FIFO), or market and consist of: 2002 2001 - ------------------------------------------------------- Finished goods $8,596,000 $6,957,000 Work-in-process- unrefurbished units 268,000 255,000 Less reserves (548,000) (464,000) ---------- ---------- $8,316,000 $6,748,000 The Company provides estimated reserves for the realizability of its appliance inventories, including adjustments to market, based on various factors including the age of such inventory and management's assessment of the need for such allowances. DEFERRED GAIN: In the third quarter of 2000, the Company sold its ApplianceSmart(R) outlet property in Saint Paul, Minnesota. The Company operated this outlet until February 2003 under this lease. The Company recognized $275,000 of the gain on this transaction in 2000 and the remaining $60,000 gain in 2001 when the original lease term expired. PROPERTY AND EQUIPMENT: Depreciation is computed using straight-line and accelerated methods over the following estimated useful lives: Years Buildings and improvements 18 - 30 Equipment 3 - 8 SOFTWARE DEVELOPMENT COSTS: The Company capitalizes software developed for internal use in accordance with Statement of Position 98-1 and is amortizing such costs over their estimated useful life of five years. Costs capitalized were $221,000, $225,000, and $215,000 for the fiscal years of 2002, 2001 and 2000, respectively. ACCOUNTING FOR LONG-LIVED ASSETS: The Company reviews its property, equipment and goodwill periodically to determine potential impairment by comparing the carrying value of the long-lived assets with the estimated future net undiscounted cash flows expected to result from the use of the assets, including cash flows from disposition. Should the sum of the expected future net cash flows be less than the carrying value, the Company recognizes an impairment loss at that time. An impairment loss is measured by comparing the amount by which the carrying value exceeds the fair value (estimated discounted future cash flows or appraisal of assets) of the long-lived assets. Also see Note 2. DEFERRED FINANCING FEES: Deferred financing fees are presented in the consolidated balance sheet as a component of other assets and are reported net of accumulated amortization. Amortization expense is determined on a straight-line basis over the term of the underlying debt. ADVERTISING EXPENSE: Advertising is expensed as incurred, and was $1,823,000, $1,487,000 and $884,000 for the fiscal years of 2002, 2001 and 2000, respectively. INCOME TAXES: Deferred taxes are provided on an asset and liability method whereby deferred tax assets are recognized for deductible temporary differences and operating loss and tax credit carryforwards, and deferred tax liabilities are recognized for taxable temporary differences. Temporary differences are the differences between the reported amounts of assets and liabilities and their tax basis. Deferred tax assets are reduced by a valuation allowance when, in the opinion of management, it is more likely than not that some portion or all of the deferred tax assets will not be realized. Deferred tax assets and liabilities are adjusted for the effects of changes in tax laws and rates on the date of enactment. BASIC AND DILUTED NET EARNINGS PER SHARE: Basic per-share amounts are computed, generally, by dividing net income or loss by the weighted-average number of common shares outstanding. Diluted per-share amounts assume the conversion, exercise or issuance of all potential common stock instruments unless their effect is antidilutive, thereby reducing the loss or increasing the income per common share. In arriving at diluted weighted-average shares and per share amounts, options and warrants (see Note 8) with exercise prices below average market prices, for the respective fiscal quarters in which they were dilutive, were included using the treasury stock method. The number of additional shares is calculated by assuming the outstanding stock options and warrants were exercised and that the proceeds from such exercises were used to acquire common stock at the average market price during the year. The dilutive effect of these additional shares for the fiscal years of 2002, 2001 and 2000 was to increase the weighted average shares outstanding by 705,000, 777,000 and 602,000, respectively. 30 STOCK-BASED COMPENSATION: The Company regularly grants options to its employees under various plans as described in Note 8. As permitted under accounting principles generally accepted in the United States of America, these grants are accounted for following APB Opinion No. 25 and related interpretations. Accordingly, compensation cost would be recognized for those grants whose exercise price is less than the fair market value of the stock on the date of grant. There was no compensation expense recorded for employee grants for the fiscal years of 2002, 2001 and 2000. The Company also grants options and warrants to nonemployees for goods and services and in conjunction with certain agreements. These grants are accounted for under FASB Statement No. 123 based on the grant date fair values. Had compensation cost for all of the employee stock-based compensation grants and warrants issued been determined based on the fair values at the grant date consistent with the provisions of Statement No. 123, the Company's net income and net income per basic and diluted common share would have been as indicated below. 2002 2001 2000 - -------------------------------------------------------------------------------- Net income: As reported $ 332,000 $ 2,646,000 $ 927,000 Deduct pro forma stock-based compensation, net of the related tax effects (80,000) (58,000) (68,000) ------------- ------------- ------------- Pro forma $ 252,000 $ 2,588,000 $ 859,000 ============= ============= ============= Basic earnings per share: As reported $ 0.14 $ 1.15 $ 0.41 Pro forma $ 0.11 $ 1.13 $ 0.38 Diluted earnings per share: As reported $ 0.11 $ 0.86 $ 0.32 Pro forma $ 0.08 $ 0.84 $ 0.30 The above pro forma effects on net income and net income per basic and diluted common share are not likely to be representative of the effects on reported net income or net income per common share for future years because options vest over several years and additional awards generally are made each year. COMPREHENSIVE INCOME: Comprehensive income is equivalent to net income in the statement of operations. SEGMENT INFORMATION: The Company has one operating segment. Although certain separate financial information by retail store, or retail store and recycling center, is available to management, the Company is managed as a unit. Specifically, the Company does not measure profit or loss or maintain assets separately for its products or revenue sources (retail appliance sales, appliance recycling including recycling services for utilities, and byproduct sales). ESTIMATES: The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. ACCOUNTING PRONOUNCEMENTS ISSUED NOT YET ADOPTED: The following items represent accounting standards that have been recently issued but not yet adopted by the Company. In June 2002, the Financial Accounting Standards Board ("FASB") issued Statement No. 146, ACCOUNTING FOR COSTS ASSOCIATED WITH EXIT OR DISPOSAL ACTIVITIES. This statement requires the recognition of a liability for a cost associated with an exit or disposal activity when the liability is incurred versus the date the Company commits to an exit plan. In addition, this statement states the liability should be initially measured at fair value. The statement is effective for exit or disposal activities that are initiated after December 31, 2002. The Company does not believe that the adoption of this pronouncement will have a material effect on its consolidated financial statements. In January 2003, the FASB issued Statement No. 148, ACCOUNTING FOR STOCK-BASED COMPENSATION - TRANSITION AND DISCLOSURE. This statement provides alternative methods of transition for a voluntary change to the fair value-based method of accounting for stock-based employee compensation. In addition, this statement also amends the disclosure requirements of Statement No. 123 to require more prominent and frequent disclosures in the financial statements about the effects of stock-based compensation. The transitional guidance and annual disclosure provisions of this statement are effective for the December 28, 2002, consolidated financial statements. The interim reporting disclosure requirements will be effective for the Company's March 29, 2003, 10-Q. Because the Company continues to account for employee stock-based compensation under APB Opinion No. 25, the transitional guidance of Statement No. 148 had no effect on the Company's consolidated financial statements. However, the December 28, 2002, consolidated financial statements have incorporated the enhanced disclosure requirements of Statement No. 148. In January 2003, the FASB issued Interpretation No. 45 ("FIN 45"), GUARANTOR'S ACCOUNTING AND DISCLOSURE 31 REQUIREMENTS FOR GUARANTEES, INCLUDING INDIRECT GUARANTEES OF INDEBTEDNESS OF OTHERS. FIN 45 clarifies that a guarantor is required to recognize, at the inception of a guarantee, a liability for the fair value of the obligation undertaken in issuing certain guarantees. It also elaborates on the disclosures in FASB Statement No. 5, ACCOUNTING FOR CONTINGENCIES, which are to be made by a guarantor in its interim and annual financial statements about its obligations under certain guarantees that it has issued, even when the likelihood of making any payments under the guarantees is remote. The December 28, 2002, consolidated financial statements have incorporated the enhanced disclosure requirements of FIN 45, as presented in Note 1 to the financial statements under the caption "Product warranty." In January 2003, the FASB issued Interpretation No. 46 ("FIN 46"), CONSOLIDATION OF VARIABLE INTEREST ENTITIES. This interpretation establishes standards for identifying a variable interest entity and for determining under what circumstances a variable interest entity should be consolidated with its primary beneficiary. Until now, a company generally has included another entity in its consolidated financial statements only if it controlled the entity through voting interests. FIN 46 changes that by requiring a variable interest entity to be consolidated by a company if that company is subject to a majority of the risk of loss from the variable interest entity's activities or is entitled to receive a majority of the entity's residual returns or both. The disclosure requirements of FIN 46 currently apply to the Company and the balance of the requirements will apply to the Company as of the 3rd Quarter of 2003. The Company does not believe that the adoption of this pronouncement will have a material effect on its consolidated financial statements. NOTE 2. MARKET CLOSINGS AND LOSS ON IMPAIRED ASSETS In April 2000, the Company closed a retail store in the Minneapolis market. In connection therewith, the Company wrote off leasehold improvements of approximately $71,000. In December 2002, the Company closed a retail store in the Dayton, Ohio market and incurred expenses of $108,000 for the remaining lease payments and write off of leasehold improvements. In February 2003, the Company closed a retail store in the Minneapolis market which resulted in no closing costs. NOTE 3. LINE OF CREDIT At December 28, 2002, the Company had a $10 million line of credit with a lender. The interest rate as of December 28, 2002 was 5.50%. The amount of borrowings available under the line of credit is based on a formula using receivables and inventories. The line of credit has a stated maturity date of August 30, 2004, if not renewed, and provides that the lender may demand payment in full of the entire outstanding balance of the loan at any time. The line of credit is secured by substantially all the Company's assets, and requires minimum monthly interest payments of $37,500 regardless of the outstanding principal balance. The lender is also secured by an inventory repurchase agreement with Whirlpool Corporation for purchases from Whirlpool only. The loan requires that the Company meet certain covenants, provides payment penalties for noncompliance, limits the amount of other debt the Company can incur, limits the amount of spending on fixed assets and limits payments of dividends. At December 28, 2002 the Company's unused borrowing capacity under this line was $367,000. NOTE 4. LONG-TERM OBLIGATIONS Long-term obligations consisted of the following: 2002 2001 - ------------------------------------------------------------------------------ 13.00% note payable, due in monthly interest payments of $541 with balance due September 2005, secured by equipment $ 50,000 $3,072,000 Adjustable rate mortgage based on a 30 day LIBOR rate plus 2.7%, adjusted yearly, monthly payments include interest and principal, and are based on a 20 year amortization, due October 2012, secured by land and building 3,452,000 - 6.85% mortgage, due in monthly installments of $15,326, including interest, due January 2013, secured by land and building 2,000,000 - Other 181,000 1,609,000 ---------- ---------- 5,683,000 4,681,000 Less current maturities 259,000 401,000 ---------- ---------- $5,424,000 $4,280,000 ========== ========== 32 The future annual maturities of long-term obligations are as follows: Fiscal year 2003 $ 259,000 2004 216,000 2005 206,000 2006 238,000 2007 196,000 2008 and thereafter 4,568,000 ----------- $ 5,683,000 =========== NOTE 5. ACCRUED EXPENSES Accrued expenses were as follows: 2002 2001 - ------------------------------------------------------------ Compensation and benefits $ 813,000 $ 936,000 Warranty expense 82,000 187,000 Other 378,000 242,000 ---------- ---------- $1,273,000 $1,365,000 =========== ========== NOTE 6. COMMITMENTS OPERATING LEASES: The Company leases certain of its retail stores and recycling center facilities and equipment under noncancelable operating leases. The leases require the payment of taxes, maintenance, utilities and insurance. Minimum future rental commitments under noncancelable operating leases as of December 28, 2002 are as follows: Fiscal Year 2003 $ 1,813,000 2004 1,529,000 2005 1,478,000 2006 795,000 2007 405,000 2008 and thereafter 107,000 ----------- $ 6,127,000 =========== Rent expense for fiscal years of 2002, 2001 and 2000 was $1,973,000, $1,519,000 and $420,000, respectively. CONTRACTS: The Company has entered into contracts with three of its appliance vendors. Under the agreements there are no minimum purchase commitments, however, the Company has agreed to indemnify the vendors for certain claims, allegations or losses with respect to appliances sold by the Company. Also see Note 9. NOTE 7. INCOME TAXES The provision for income taxes consisted of the following: 2002 2001 2000 - ------------------------------------------------------------ Current: Federal $ (170,000) $1,289,000 $496,000 State - 228,000 117,000 Deferred 391,000 (400,000) (33,000) ---------- ---------- -------- $ 221,000 $1,117,000 $580,000 ========== ========== ======== A reconciliation of the Company's income tax expense with the federal statutory tax rate is shown below: 2002 2001 2000 - ------------------------------------------------------------ Income tax expense at statutory rate $ 188,000 $ 1,278,000 $ 511,000 State taxes net of federal tax effect 25,000 189,000 99,000 Permanent differences and other 8,000 20,000 33,000 Change in valuation allowance, net of effect of NOL attribute reduction - (370,000) (63,000) --------- ----------- --------- $ 221,000 $ 1,117,000 $ 580,000 ========= =========== ========= The components of net deferred tax assets are as follows: 2002 2001 - ------------------------------------------------------------ Deferred tax assets: Net operating loss carryforwards $ 2,834,000 $ 2,834,000 Federal and state tax credits 199,000 199,000 Reserves 362,000 409,000 Accrued expenses 93,000 132,000 ----------- ----------- Gross deferred tax assets $ 3,488,000 $ 3,574,000 Valuation allowance (2,998,000) (2,998,000) ----------- ------------ $ 490,000 $ 576,000 =========== =========== Deferred tax liabilities: Property and equipment $ 373,000 $ 68,000 =========== =========== At December 28, 2002, the Company had a valuation allowance against deferred tax assets to reduce the total to an amount management believes is appropriate. Realization of deferred tax assets is dependent upon sufficient future taxable income during the periods when deductible temporary differences and carryforwards are expected to be available to reduce taxable income. The reduction in the valuation allowance during 2001 was due to the determination that certain deferred tax assets are more likely than not to be realized and to the effect of an NOL attribute reduction. 33 At December 28, 2002, the Company had net operating loss ("NOL") carryforwards expiring as follows: Expiration Amount - ---------- ------ 2011 $3,296,000 2012 $1,144,000 2018 $2,645,000 Future utilization of NOL and tax credit carryforwards is subject to certain limitations under provisions of Section 382 of the Internal Revenue Code. This Section relates to a 50 percent change in control over a three-year period. The Company believes that the issuance of common stock during 1999 resulted in an "ownership change" under Section 382. Accordingly, the Company's ability to use NOL and tax credit carryforwards generated prior to February 1999 may be limited to approximately $56,000 per year. NOTE 8. SHAREHOLDERS' EQUITY STOCK OPTIONS: The Company has two Stock Option Plans (the "Plans") that permit the granting of "incentive stock options" meeting the requirements of Section 422 of the Internal Revenue Code of 1986, as amended, and nonqualified options that do not meet the requirements of Section 422. The Plans have 150,000 and 600,000 shares, respectively, available for grant. The options that have been granted under the Plans are exercisable for a period of five to ten years from the date of grant and vest over a period of six months to five years from the date of grant. The pro forma fair value of each option grant as presented in Note 1 to the financial statements is estimated on the date of grant using the Black-Scholes option pricing model with the following weighted-average assumptions: 2002 2001 2000 - -------------------------------------------------------------------------------- Expected dividend yield - - - Expected stock price volatility 79.7% 82.3% 79.7% Risk-free interest rate 1.4% 6.2% 6.0% Expected life of options (years) 3 3 3 - -------------------------------------------------------------------------------- Additional information relating to all outstanding options is as follows: Weighted Average Shares Exercise Price - -------------------------------------------------------------------------------- Outstanding at January 1, 2000 237,000 $ 3.36 Granted 180,000 $ 2.22 Cancelled (44,000) $ 5.20 - -------------------------------------------------------------------------------- Outstanding at December 30, 2000 373,000 $ 2.59 Granted 56,000 $ 1.82 Cancelled (21,000) $ 17.52 - -------------------------------------------------------------------------------- Outstanding at December 29, 2001 408,000 $ 1.98 Granted 57,000 $ 3.77 Exercised (8,000) $ 0.96 Cancelled (20,000) $ 3.60 - -------------------------------------------------------------------------------- Outstanding at December 28, 2002 437,000 $ 2.16 - -------------------------------------------------------------------------------- The weighted average fair value per option of options granted during fiscal years 2002, 2001 and 2000 was $1.65, $0.86 and $0.90, respectively. The following tables summarize information about stock options outstanding as of December 28, 2002: OPTIONS OUTSTANDING Weighted Average Remaining Weighted Range of Number of Contractual Average Exercise Options Life in Exercise Prices Outstanding Years Price - ------------------------------------------------------------ $10.52 8,000 0.5 $10.52 $4.05 to $4.30 39,000 8.0 $4.15 $2.38 to $3.50 48,000 4.1 $2.55 $0.75 to $2.20 259,000 3.5 $1.93 $0.59 to $0.65 83,000 3.4 $0.63 ------- 437,000 $2.13 ======= OPTIONS EXERCISABLE Range of Number of Weighted Exercise Options Average Prices Exercisable Exercise Price - -------------------------------------------------------- $10.52 8,000 $10.52 $4.05 to $4.30 23,000 $4.05 $2.38 to $3.50 48,000 $2.55 $0.75 to $2.20 163,000 $1.78 $0.59 to $0.65 83,000 $0.62 ------- 325,000 $2.01 ======= 34 The following table summarizes options exercisable for stock options outstanding as of December 29, 2001 and December 30, 2000: December 29, December 30, 2001 2000 - ----------------------------------------------------- Number of options exercisable 275,000 188,000 Weighted average exercise price $1.77 $3.34 WARRANTS: The Company has adopted the provisions of SFAS No. 123 in accounting for its warrants issued for financing or services. Accordingly, the expense, if any, applicable to the value of such warrants is recognized as of the date of grant. Such warrants are generally issued to non-employees. In September 1998, the Company entered into a loan agreement with a lender resulting in gross proceeds to the Company of $3.5 million. In connection with this loan, the Company issued the lender a warrant to purchase 700,000 shares of Common Stock at an adjustable exercise price, which is currently $0.60 per share. The Company also issued to an investment banker associated with this transaction a warrant to purchase 125,000 shares of Common Stock at $2.50 per share. The portion of the gross loan proceeds ascribed to the aforementioned warrants issued in conjunction with this debt financing was $307,000 as determined using the Black-Scholes method. During 2002, 32,136 warrants were exercised resulting in the issuance of 14,872 shares of common stock. During 2001, 53,750 warrants related to a 1998 financing transaction were exercised resulting in the issuance of 9,768 shares of common stock and 15,000 of warrants from the same financing transaction expired. In February 1999, in connection with a private placement, the Company issued warrants to purchase 83,000 shares of Common stock at $0.50 per share, subject to adjustment. During 2002, 4,000 warrants were exercised resulting in the issuance of 3,506 shares of Common Stock. In March 1999, the Company issued to a board member at that time, 5,000 warrants to purchase the Company's Common Stock at $0.625 per share, the market value of the Company's stock at the date of grant. In April 1999, the Company issued to a vendor 50,000 warrants to purchase common stock at $0.625 per share. In February 2003, 20,000 warrants were exercised resulting in the issuance of 20,000 shares of Common Stock. All issued warrants are exercisable and expire as follows: 92,874 in 2003; 129,000 in 2004; 700,000 in 2007 and 5,000 in 2009. PREFERRED STOCK: The Company's amended Articles of Incorporation authorize two million shares of Preferred Stock of the Company ("Preferred Stock") which may be issued from time to time in one or more series having such rights, powers, preferences and designations as the Board of Directors may determine. To date no such preferred shares have been issued. NOTE 9. MAJOR CUSTOMERS AND SUPPLIERS Revenues from two major recycling customers as a percentage of total revenues are as follows: 2002 2001 2000 - --------------------------------------------------------- Revenue percentage: Customer A 13% 29% 30% Customer B 12% 9% - As of December 28, 2002, the Company had a receivable from Customer A of $399,000 and Customer B of $49,000. During the three year period ended December 28, 2002, the Company purchased a vast majority of appliances for resale from three suppliers. The Company has and is continuing to secure other vendors from which to purchase appliances. However, the loss of one of these suppliers or any appliance supplier could adversely affect Company's operations. 35 ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE No changes in or disagreements with accountants have occurred within the two-year period ended December 28, 2002 that required reporting on Form 8-K. PART III ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE COMPANY Information regarding directors and executive officers of the Company is set forth under the headings "Nominees and Information Concerning Officers and Key Employees who are not Directors" and "Section 16 (a) Beneficial Ownership Reporting Compliance" in the Company's definitive Proxy Statement for its 2003 Annual Meeting of Shareholders to be held April 24, 2003, and is incorporated herein by reference. ITEM 11. EXECUTIVE COMPENSATION Information regarding Executive Compensation is set forth under the heading "Executive Compensation and Stock Options Granted and Exercised in Last Fiscal Year" in the Company's definitive Proxy Statement for its 2003 Annual Meeting of Shareholders to be held April 24, 2003, and is incorporated herein by reference. ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND RELATED SHAREHOLDER MATTERS Information regarding security ownership of certain beneficial owners and management is set forth under the heading "Common Stock Ownership" in the Company's definitive Proxy Statement for its 2003 Annual Meeting of Shareholders to be held April 24, 2003, and is incorporated herein by reference. ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS Information regarding certain relationships and related transactions is set forth under the heading "Nominees and Information Concerning Officers and Key Employees who are not Directors" in the Company's definitive Proxy Statement for its 2003 Annual Meeting of Shareholders to be held April 24, 2003, and is incorporated herein by reference. ITEM 14. CONTROLS AND PROCEDURES Within 90 days prior to the date of this annual report, the Company carried out an evaluation, under the supervision and participation of management, including the chief executive office and chief financial officer, of the effectiveness of the design and operation of disclosure controls and procedures. Based upon the evaluation, the chief executive officer and chief financial officer concluded that the disclosure controls and procedures are effective in timely alerting them to material information required to be included in periodic SEC filings. There were no significant changes to internal controls or in other factors that could significantly affect such internal controls subsequent to the date that the evaluation was conducted. 36 PART IV ITEM 15. EXHIBITS, FINANCIAL STATEMENT SCHEDULES AND REPORTS ON FORM 8-K (a) FINANCIAL STATEMENTS, FINANCIAL STATEMENT SCHEDULES AND EXHIBITS 1. FINANCIAL STATEMENTS See Index to Financial Statements under Item 8 of this report. 2. FINANCIAL STATEMENT SCHEDULE To the Board of Directors Appliance Recycling Centers of America, Inc. Minneapolis, Minnesota Our audits were made for the purpose of forming an opinion on the basic consolidated financial statements of Appliance Recycling Centers of America, Inc. and Subsidiaries taken as a whole. The supplemental Schedule II is presented for purposes of complying with the Securities and Exchange Commission's rules and is not a part of the basic consolidated financial statements. This schedule has been subjected to the auditing procedures applied in our audits of the basic consolidated financial statements and in our opinion, is fairly stated in all material respects in relation to the basic consolidated financial statements taken as a whole. McGLADREY & PULLEN, LLP Minneapolis, Minnesota February 17, 2003 Schedule II - Valuation and Qualifying Accounts
Accounts Receivable Inventory Allowance Allowance ------------------------------------------------------------------------------ Balance, January 1, 2000 $ 25,000 $ 275,000 Additional allowance/adjustments (5,000) 205,000 Write-offs - (105,000) ------------------------------------------------------------------------------- Balance, December 30, 2000 $ 20,000 $ 375,000 Additional allowance/adjustments 578,000 359,000 Write-offs (498,000) (270,000) ------------------------------------------------------------------------------- Balance, December 29, 2001 $ 100,000 $ 464,000 Additional allowance/adjustments (35,000) 265,000 Write-offs (39,000) (181,000) ------------------------------------------------------------------------------- BALANCE, DECEMBER 28, 2002 $ 26,000 $ 548,000 ===============================================================================
3. EXHIBITS See Index to Exhibits on page 40 of this report. 37 (b) REPORTS ON FORM 8-K The Company filed Form 8-K on November 7, 2002 announcing its third quarter 2002 results. The Company filed Form 8-K on December 19, 2002 announcing that it had been awarded two, three-year appliance recycling contracts by the Department of Water and Power of the City of Los Angeles. 38 SIGNATURES Pursuant to the requirements of Section 13 or Section 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this Report to be signed on its behalf by the undersigned, thereunto duly authorized. Dated: March 18, 2003 APPLIANCE RECYCLING CENTERS OF AMERICA, INC. (Registrant) By /s/ Edward R. Cameron ------------------------------------- Edward R. Cameron President and Chief Executive Officer By /s/ Linda A. Koenig ------------------------------------- Linda A. Koenig Vice President of Finance Pursuant to the requirements of the Securities Exchange Act of 1934, this Report has been signed by the following persons on behalf of the Registrant and in the capacities and on the dates indicated.
SIGNATURE TITLE DATE - --------- ----- ---- /s/ Edward R. Cameron Chairman of the Board, President and March 18, 2003 - --------------------------- Chief Executive Officer Edward R. Cameron /s/ Linda A. Koenig Vice President of Finance March 18, 2003 - --------------------------- Linda A. Koenig /s/ Duane S. Carlson Director March 18, 2003 - --------------------------- Duane S. Carlson /s/ Harry W. Spell Director March 18, 2003 - --------------------------- Harry W. Spell
39 INDEX TO EXHIBITS Exhibit No. Description ------- ----------- 3.1 Restated Articles of Incorporation of Appliance Recycling Centers of America, Inc. [filed as Exhibit 3.1 to the Company's Form 10-K for the year ended January 2, 1999 (File No. 0-19621) and incorporated herein by reference]. 3.2 Amended and Restated Bylaws of Appliance Recycling Centers of America, Inc. [filed as Exhibit 3.2 to the Company's Form 10-K for the year ended January 2, 1999 (File No. 0-19621) and incorporated herein by reference]. *10.1 Amended Appliance Recycling Centers of America, Inc. Restated 1989 Stock Option Plan [filed as Exhibit 19.3 to the Company's Form 10-Q for the quarter ended June 30, 1993 (File No. 0-19621) and incorporated herein by reference]. 10.2 Agreement dated December 17, 1992, between Appliance Recycling Centers of America, Inc. and TCF Savings Bank [filed with the Company's Form 8-K, dated December 17, 1992 (File No. 0-19621) and incorporated herein by reference]. This agreement has been paid in full. Debt replaced with Exhibit 10.31 in this report. 10.3 Agreement dated January 19, 1994, between Appliance Recycling Centers of America, Inc. and Standard Insurance Corporation [filed as Exhibit 10.29 to the Company's Form 10-K for the year ended December 31, 1993 (File No.0-19621) and incorporated herein by reference]. This agreement has been paid in full. Debt replaced with Exhibit 10.33 in this report. 10.4 Line of credit dated August 30, 1996, between Appliance Recycling Centers of America, Inc. and Spectrum Commercial Services, a division of Lyons Financial Services, Inc. [filed as exhibit 10.15 to the Company's Form 10-Q for the quarter ended September 28, 1996 (File No. 0-19621) and incorporated herein by reference]. 10.5 Amended line of credit dated November 8, 1996, between Appliance Recycling Centers of America, Inc. and Spectrum Commercial Services, a division of Lyons Financial Services, Inc. [filed as exhibit 10.16 to the Company's Form 10-Q for the quarter ended September 28, 1996 (File No. 0-19621) and incorporated herein by reference]. *10.6 1997 Stock Option Plan and Amendment [filed as Exhibits 28.1 and 28.2 to the Company's Registration Statement on Form S-8 (Registration No. 333-28571) and incorporated herein by reference]. 10.7 Amended line of credit dated February 12, 1998 between Appliance Recycling Centers of America, Inc. and Spectrum Commercial Services, a division of Lyons Financial Services, Inc., Amended Revolving Note and Amended Guarantor Acknowledgments [filed as Exhibit 10.10 to the Company's Form 10-K for year ended January 3, 1998 (File No. 0-19621) and incorporated herein by reference]. 40 *10.8 Amendment, effective April 24, 1997, to 1989 Stock Option Plan [filed as Exhibit 28.2 to the Company's Post-Effective Amendment No. 1 (June 5, 1997) to Registration Statement on Form S-8 (Registration No. 33-68890) and incorporated herein by reference]. 10.9 Reverse Logistics Master Service Agreement between Whirlpool Corporation and Appliance Recycling Centers of America, Inc. [filed as Exhibit 10 to the Company's Form 10-Q for the quarter ended July 4, 1998 (File No. 0-19621) and incorporated herein by reference]. 10.10 Loan Agreement between Medallion Capital, Inc. and Appliance Recycling Centers of America, Inc. dated September 10, 1998 [filed as Exhibit 10.1 to the Company's Form 10-Q for the quarter ended October 3, 1998 (File No. 0-19621) and incorporated herein by reference]. 10.11 Promissory note of the Company to Medallion Capital, Inc. in the principal amount of $3,500,000 due September 30, 2005 [filed as Exhibit 10.2 to the Company's Form 10-Q for the quarter ended October 3, 1998 (File No. 0-19621) and incorporated herein by reference]. 10.12 Security Agreement of the Company [filed as Exhibit 10.3 to the Company's Form 10-Q for the quarter ended October 3, 1998 (File No. 0-19621) and incorporated herein by reference]. 10.13 Warrant of the Company in favor of Medallion Capital, Inc. for 700,000 shares of the Company's Stock [corrected copy]. [filed as Exhibit 10.14 to the Company's Form 10-K for the year ended January 2, 1999 (File No. 0-19621) and incorporated herein by reference]. 10.14 Amendment to the line of credit dated September 10, 1998 between Appliance Recycling Centers of America, Inc. and Spectrum Commercial Services, a division of Lyons Financial Services, Inc., Amendment to General Credit and Security Agreement and Amended Guarantor Acknowledgement. [filed as Exhibit 10.15 to the Company's Form 10-K for the year ended January 2, 1999 (File No. 0-19621) and incorporated herein by reference]. 10.15 Amendment to the line of credit dated September 17, 1998 between Appliance Recycling Centers of America, Inc. and Spectrum Commercial Services, a division of Lyons Financial Services, Inc., Amendment to General Credit and Security Agreement, Amended Guarantor Acknowledgement and Amended and Restated Revolving Note. [filed as Exhibit 10.16 to the Company's Form 10-K for the year ended January 2, 1999 (File No. 0-19621) and incorporated herein by reference]. *10.16 Amendment effective April 29, 1999 to 1997 Stock Option Plan [filed as Exhibit 10 to the Company's Form 10-Q for the quarter ended July 3, 1999 (File No. 0-19621) and incorporated herein by reference]. 10.17 Agreement dated June 12, 2000 between Southern California Edison Company and Appliance Recycling Centers of America, Inc. [filed as Exhibit 10 to the Company's Form 10-Q for the quarter ended July 1, 2000 (File No. 0-19621) and incorporated herein by reference]. 10.18 Agreement dated August 21, 2000 between Southern California Edison Company and Appliance Recycling Centers of America, Inc. [filed as Exhibit 10.2 to the Company's Form 10-Q for the quarter ended September 30, 2000 (File No. 0-19621) and incorporated herein by reference]. 10.19 Amendment to the line of credit dated August 30, 2000 between Appliance Recycling Centers of America, Inc. and Spectrum Commercial Services, a division of Lyons Financial Services, Inc., Amendment to General Credit and Security Agreement and Amended and Restated Revolving Note. 41 [filed as Exhibit 10.1 to the Company's Form 10-Q for the quarter ended September 30, 2000 (File No. 0-19621) and incorporated herein by reference]. 10.20 Updated contract dated January 1, 2001 between Southern California Edison Company and Appliance Recycling Centers of America, Inc. [filed as Exhibit 10.1 to the Company's Form 10-Q for the quarter ended March 31, 2001 (File No. 0-19621) and incorporated herein by reference]. *10.21 Amendment effective April 26, 2001 to 1997 Stock Option Plan [filed as Exhibit 10.2 to the Company's Form 10-Q for the quarter ended March 31, 2001 (File No. 0-19621) and incorporated herein by reference]. 10.22 Agreement dated June 12, 2001 between the California Public Utilities Commission and Appliance Recycling Centers of America, Inc. [filed as Exhibit 10.1 to the Company Form 10-Q for the quarter ended June 30, 2001 (File No. 0-19621) and incorporated herein by reference]. 10.23 Agreement dated June 18, 2001 between Spectrum Commercial Services Company and Appliance Recycling Centers of America, Inc. [filed as Exhibit 10.2 to the Company's Form 10-Q for the quarter ended June 30, 2001 (File No. 0-19621) and incorporated herein by reference]. 10.24 Agreement dated July 26, 2001 between Spectrum Commercial Services Company and Appliance Recycling Centers of America, Inc. [filed as Exhibit 10.3 to the Company's Form 10-Q for the quarter ended June 30, 2001 (File No. 0-19621) and incorporated herein by reference]. 10.25 Amendment to the line of credit dated August 24, 2001 between Appliance Recycling Centers of America, Inc. and Spectrum Commercial Services, Amendment to General Credit and Security Agreement and Amended and Restated Revolving Note [files as Exhibit 10.1 to the Company's Form 10-Q for the quarter ended September 29, 2001 (File No. 0-19621) and incorporated herein by reference]. 10.26 Retail Dealer Sales Agreement dated October 12, 2001 between Appliance Recycling Centers of America, Inc. and Maytag Corporation [filed as Exhibit 10.2 to the Company's Form 10-Q for the quarter ended September 29, 2001 (File No. 0-19621) and incorporated herein by reference]. 10.27 Amendment dated March 7, 2002 to the Agreement between the California Public Utilities Commission and Appliance Recycling Centers of America, Inc. [filed as Exhibit 10.29 to the Company's Form 10-K for the year ended December 20, 2001 (File No. 0-19621) and incorporated herein by reference]. 10.28 Amendment to the line of credit dated April 11, 2002 between Appliance Recycling Centers of America, Inc. and Spectrum Commercial Services, Amendment to General Credit and Security Agreement and Amended Guarantor Acknowledgement. [filed as Exhibit 10.1 to the Company's Form 10-Q for the quarter ended March 30, 2002 (File No. 0-19621) and incorporated herein by reference]. *10.29 Amendment effective April 25, 2002 to 1997 Stock Option Plan [filed as Exhibit 10.2 to the Company's Form 10-Q for the quarter ended March 30, 2002 (File No. 0-19621) and incorporated herein by reference]. 10.30 Agreement dated June 18, 2002 between Southern California Edison Company and Appliance Recycling Centers of America, Inc. [filed as Exhibit 10.1 to the Company's Form 10-Q for the quarter ended June 29, 2002 (File No. 0-19621) and incorporated herein by reference]. 42 10.31 Loan agreement dated September 19, 2002 between Appliance Recycling Centers of America, Inc. and General Electric Capital Business Asset Funding Corp. [filed as Exhibit 10.1 to the Company's Form 10-Q for the quarter ended September 28, 2002 (File No. 0-19621) and incorporated herein by reference]. +10.32 Agreements dated September 24, 2002 between Appliance Recycling Centers of America, Inc. and the Department of Water and Power of the City of Los Angeles. +10.33 Loan agreement dated December 28, 2002 between Appliance Recycling Centers of America, Inc. and General Electric Capital Business Asset Funding Corp. +10.34 Amendment to the line of credit dated January 23, 2003 between Appliance Recycling Centers of America, Inc. and Spectrum Commercial Services, Amendment to General Credit and Security Agreements. +21.1 Subsidiaries of Appliance Recycling Centers of America, Inc. +23.1 Consent of McGladrey & Pullen, LLP, Independent Public Accountants. * Items that are management contracts or compensatory plans or arrangements required to be filed as an exhibit pursuant to Item 14(a)3 of this Form 10-K. + Filed herewith. 43 FORM 10-K CEO CERTIFICATION CERTIFICATIONS: I, Edward R. Cameron, certify that: 1. I have reviewed this annual report on Form 10-K of Appliance Recycling Centers of America, Inc.; 2. Based on my knowledge, this annual report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements are made, not misleading with respect to the period covered by this annual report; 3. Based on my knowledge, the financial statements, and other financial information included in this annual report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this annual report; 4. The registrant's other certifying officers and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and we have: (a) designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this annual report is being prepared; (b) evaluated the effectiveness of the registrant's disclosure controls and procedures as of a date within 90 days prior to the filing date of this annual report (the "Evaluation Date"); and (c) presented in this annual report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date; 5. The registrant's other certifying officers and I have disclosed, based on our most recent evaluation, to the registrant's auditors and the audit committee of registrant's board of directors (or persons performing the equivalent function): (a) all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant's ability to record, process, summarize and report financial data and have identified for the registrant's auditors any material weaknesses in internal controls; and (b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal controls; and 6. The registrant's other certifying officers and I have indicated in this annual report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses. Date: March 18, 2003 By: /s/ Edward R. Cameron -------------- ---------------------------- Edward R. Cameron, President 44 FORM 10-K CFO CERTIFICATION CERTIFICATIONS: I, Linda Koenig, certify that: 1. I have reviewed this annual report on Form 10-K of Appliance Recycling Centers of America, Inc.; 2. Based on my knowledge, this annual report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements are made, not misleading with respect to the period covered by this annual report; 3. Based on my knowledge, the financial statements, and other financial information included in this annual report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this annual report; 4. The registrant's other certifying officers and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and we have: (a) designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this annual report is being prepared; (b) evaluated the effectiveness of the registrant's disclosure controls and procedures as of a date within 90 days prior to the filing date of this annual report (the "Evaluation Date"); and (c) presented in this annual report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date; 5. The registrant's other certifying officers and I have disclosed, based on our most recent evaluation, to the registrant's auditors and the audit committee of registrant's board of directors (or persons performing the equivalent function): (a) all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant's ability to record, process, summarize and report financial data and have identified for the registrant's auditors any material weaknesses in internal controls; and (b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal controls; and 6. The registrant's other certifying officers and I have indicated in this annual report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses. Date: March 18, 2003 By: /s/ Linda Koenig -------------- --------------------------------------- Linda Koenig, Vice President of Finance 45